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Bottle Powder Filler

With over decades of experience, Shanghai Tops Group specializes in all types of filling machines, which is why Tops Group developed a dual-head bottle powder filler with GMP certification. It provides the most modern concept and layout in response to the industry’s needs assessment. The machine is a European packaging technology concept that increases plausibility, durability, and quality.

The number of stations increased from 8 to 12. We also have auger filler, dual heads linear, 4 heads auger filler and more.

Details

This level split hopper is simple to open and operate.
The motor holder and base are made of higher-quality SS304.
With full welding, including the hopper edge, cleaning is easy.
They collaborate to achieve high speeds while maintaining precision.
There are no gaps in which powder can be hidden, and it is simple to clean.
Rejects will be recycled and added to empty can lines before the second supply.

Working Principle

– Two fillers, one for immediate 80% target weight filling and one for gradual 20% supplementation.

– Two load cells, one following the fast filler to detect how much weight the slow filler needs to supplement and another following the slow filler to remove reject.

Function

Tops Group increased its station count from eight to twelve. As a result, the turntable’s single rotation angle has been greatly reduced, improving running speed and stability significantly. The machine can automatically handle jar feeding, measuring, filling, weighing feedback, automatic correction, and other tasks.

It is suitable for filling powdered materials.

Special Features

The rotary type has two weighing and detection sets and real-time feedback to ensure that no defective products are produced during the packaging process. The bottle can be precisely positioned by the automatic turntable, resulting in no bottle, and no filling. Two sets of vibration devices effectively reduce material volume.

The structure’s overall design is reasonable. There are no dead corners to be cleaned. The bottle specification can be easily and quickly modified.

More Details

A machine with a packing weight of 100-1000 g and a power output of 5 kW. The machine weighs 900 kg and has an air pressure of 6–8 kg/cm2. The main filler, assistant filler, bottle rotary wheel, V-shape product feeder, touch screen, and product exit with reject are all part of it. Tops Group's design, including the hopper edge, is fully welded and mirror polished, making it simple to clean and maintain.
The vibration is linked to the bottle holder, which is situated between two fillers. Two load cells, as indicated by the blue arrows, are vibration-isolated and will not affect accuracy. The first weighs the final product after the first main filling to see if it has reached the target weight.
The volume of powder brought down by the auger turning one circle is fixed according to the auger filler principle. As a result, different auger sizes can be used in different filling weight ranges to achieve higher accuracy and save time. Each auger size has its own auger tube. For instance, dia. The 38mm screw is ideal for filling containers weighing 100g-250g.

Measurement method second supplement after filling
Container size cylindrical container φ50-130 (replace the mold) 100-180mm high
Packing weight 100-1000g
Packaging accuracy ≤± 1-2G
Packaging speed ≥40-50 jars/min
Power supply three-phase 380V 50Hz
Machine power 5kw
Air pressure 6-8kg/cm2
Gas consumption 0.2m3/min
Machine weight 900kg
A set of canned molds will be sent along with it

FAQ

1.What Is the Best Shipping Method for a Machine?

For transporting bottle powder filler, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

2.What are the Detailed Parts?

Hopper

This level split hopper is easy to open and use.

type of screw

There are no gaps for a powder to hide in, and it is simple to keep clean.

The Whole Machine

The base and motor holder are made of higher-quality SS304.

Hopper Edge 

Cleaning is simple with full welding, including the hopper edge.

Filler for Dual Heads

They work together to achieve high speeds while remaining precise.

Reject Recycling

Before the second supply, rejects will be recycled and added to empty can lines.

Vibration & Weighing

The vibration is associated with the can holder and is located between two fillers.

As indicated by the blue arrows, two load cells are vibration-isolated and will not affect accuracy. The first weighs the current weight after the first main filling to see if the final product has reached the target weight.

Auger Sizes and Nozzles

According to the auger filler principle, the volume of powder brought down by the auger turning one circle is fixed. As a result, different auger sizes can be used to achieve higher accuracy and save time in different filling weight ranges. Each auger size has a distinct auger tube. For example, dia. The 38mm screw is ideal for filling 100g-250g containers.

3.How to Confirm If the Machine Material is SS304 or SS316? 

 304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

4.How Can I Find a Third Party to Check the Machine Quality?

 The recommended third party is SGS, BV, which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

5.How is the Quality Inspection Before Machine Delivery?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your bottle powder filler in our factory.

6.What Is the Application of the Machine?

Regardless of the application, it can help a wide range of industries in many ways.

Food Industry – milk powder, protein powder, flour, sugar, salt, oat flour, etc.

Pharmaceutical Industry – aspirin, ibuprofen, herbal powder, etc.

Cosmetic Industry – face powder, nail powder, toilet powder, etc.

Chemical Industry – talcum powder, metal powder, plastic powder, etc.

7.What is the Principle of the Machine?

  • Two fillers, one for fast and 80% target weight filling and the other for gradually supplementing the remaining 20%.
  • Two load cells, one after fast filler to detect how much weight slow filler needs to supplement, and one after slow filling to remove reject.

8.What are the Special Features?

  • A touch screen, a PLC control system, and a clear working mode
  • Rotary type, two sets of weighing and detection devices, and real-time feedback to ensure no defective products are produced during the packaging process.
  • The automatic turntable can accurately position the jars, culminating in no bottle, no filling. 2 sets of vibration devices effectively reduce the volume of materials.
  • The overall design of the structure is reasonable. There is no dead corner to clean. It is simple and quick to modify the jar specification.
  • It is intended as a secondary supplement after weighing to improve accuracy and speed significantly.
  • Automatic jar peeling and weight verification. A trace of a circular supplement.
  • Panasonic servo motor drive screw and rotary operation, precision planetary reducer, accurate positioning, and high precision.
  • Completely sealed and filled, with a lifting jar and two sets of vibration and dust cover devices.

 

 

 

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