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Filling Manufacturer

Shanghai Tops Group has been producing machines for over 20 years. We specialize in designing, manufacturing, supporting, and service. We created a new design by putting the old turnplate feeder on one side. Dual auger filling within one line of main-assist fillers and the original feeding system can maintain high precision while eliminating the need for time-consuming turntable cleaning.

We also have related machines like auger filler, dual heads rotary, 4 heads auger filler, and more.

Details

This level split hopper is easy to open and use.
The base and motor holder are made of higher-quality SS304.
They work together to achieve high speeds while remaining precise.
There are no gaps for the powder to hide in, and cleaning is simple.
The sensor detects it if it is closed. If it is open, it will automatically stop.
From two bottle channels, the chain conveyor discharges qualified weight.
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Working Principle

A new design was placing the old turnplate feeding on one side. Dual auger filling within one line of main-assist fillers and the original feeding system can maintain high precision and eliminate the time-consuming cleaning of the turntable.

It can accurately weigh and fill and can be combined with other machines to form a complete packing production line.

The Process

This is the procedure for the processing.

1.can in → 2.can-up → 3. first vibration → 4. filling → 5. second vibration → 6. third vibration → 7. weighing & tracing → 8. supplement → 9. weight checking → 10. Can out

Special Features

A servo and pneumatic systems provide greater accuracy and speed. The PLC and touch screen facilitate operation and quick response weighing system. Dust-collecting cover installed over the pipeline to prevent pollution. 

The design of the machine saves space.

More Details

A model capable of filling weights ranging from 100 to 2000 g. The total power and weight are 3.4 kW and 450 kg, respectively. It is made up of the can-in conveyor, the main filler, the can lifter and vibration, the assistant filler, the reject out roller, and the can-out conveyor. The design of the tops group is fully welded and mirror polished, including the hopper edge. It is easy to use and maintain.
1. The green square vibration has three shaking points and can vibrate three cans at once. 2. The accuracy will be unaffected by the two vibration-isolated load cells in the blue square. The first is used to determine whether the final product has reached the target weight, while the second is used to weigh the current weight following the first main filling.
The amount of powder brought down by turning the auger one full circle is fixed according to the auger filler principle. As a result, different auger sizes can be used in different filling weight ranges to achieve greater accuracy and save time. There is an auger tube for each auger size. For example, dia. The 38mm screw is suitable for filling containers weighing 100g to 250g.

Dosing Mode Automatic Dual Heads Linear Auger Filler
Filling Weight 100 – 2000g
Container Size Φ60-135mm; H 60-260mm
Filling Accuracy 100-500g, ≤±1g; ≥500g, ≤±2g
Filling Speed Above 50 cans/min (#502), Above 60 cans/min (#300 ~ #401)
Power Supply 3P AC208-415V 50/60Hz
Total Power 3.4 kw
Total Weight 450kg
Air Supply 6kg/cm 0.2cbm/min
Overall Dimension 2650×1040×2300mm
Hopper Volume 50L(Main) 25L (Assist)

FAQ

1.What is the Process of the Machine?

1.can in → 2.can-up → 3. first vibration → 4. filling → 5. second vibration → 6. third vibration → 7. weighing & tracing → 8. supplement → 9. weight checking → 10. Can out

2.What are the Special Features?

  • One-line dual fillers, main & assist filling to maintain high precision.
  • Can-up and horizontal transmitting are controlled by servo and pneumatic systems, making them more accurate and faster.
  • Servo motor and servo driver control the screw to keep it stable and accurate.
  • Stainless steel structure, split hopper with polished inner-out, makes it easy to clean.
  • The PLC and touch screen make it simple to use.
  • A quick response weighing system converts the strongpoint into real-time.
  • The handwheel facilitates the exchange of different fillings.
  • A dust-collecting cover meets the pipeline and protects the environment from pollution.
  • The machine has a small footprint due to its horizontal straight design.
  • No metal pollution is caused by the screw setup.
  • A central control system for the entire system.

3.What are the Detailed Parts?

Hopper

This level split hopper is simple to open and operate.

Type of screw

There are no gaps for a powder to hide in, and cleaning is straightforward.

The Entire Machine

The base and motor holder are made of SS304, which is of higher quality.

Interlock Sensor

If it is closed, the sensor detects it. It will automatically stop if it is open.

Filler for Dual Heads

They collaborate to achieve high speed while maintaining precision.

Channel of Rejection

The chain conveyor discharges qualified-weight bottles from two bottle channels.

4.What Is the Best Shipping Method for a Machine?

For transporting bottle powder filling machine, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

5.How to Confirm If the Machine Material is SS304 or SS316? 

 304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

6.How Can I Find a Third Party to Check the Machine Quality?

 The recommended third party is SGS, BV, which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

7.How is the Quality Inspection Before Machine Delivery?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your bottle powder filling machine in our factory.

8.What is the Use and Where to be Used For?

This filler is a brand-new design we developed by reusing the old turnplate feeding on one side. Dual auger filling within one line of main-assist fillers and the original feeding system can maintain high accuracy while removing the need for time-consuming turntable cleaning. It is capable of exact weighing and filling and can be combined with other machines to form a complete can-packing production line. This machine can fill milk powder and other products.

9.What Is the Application of the Machine?

Regardless of the application, it can help a wide range of industries in many ways.

Food Industry – milk powder, protein powder, flour, sugar, salt, oat flour, etc.

Pharmaceutical Industry – aspirin, ibuprofen, herbal powder, etc.

Cosmetic Industry – face powder, nail powder, toilet powder, etc.

Chemical Industry – talcum powder, metal powder, plastic powder, etc.

 

 

 

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