The capping bottle machine presses and screws lids onto bottles automatically. It presses the caps more accurately and protects them from harm. This machine exceeds intermittent capping in terms of efficiency.

Because of its continuous capping design, it can adjust to varying packing line speeds. Bottles and screw caps are available in many shapes, materials, and sizes. This machine is versatile and easy to use.

We also have mixing machine, filling machine, packing machine and labeling machine.

 

Shanghai Tops Group Bottle Capping Machine Details

standard design

A capping machine and a cap feeder are the formations of the capping bottle machine.

lift capping machine

The conveyor lifts the caps, and the blowing device blows the caps into the track.

conveyor

The linear conveyor and automatic cap feeding have a maximum speed of 100 bpm.

One button

One button adjusts the height of the entire capping device.

PLC&touch screen

PLC with touch screen control, simple to operate.

vibration capping machine

Three layers make up the configuration of the cap as it ascends.

Function

The cap control system gathers and places the cap at a 30 ° angle. When the bottle split device separates the bottle, it moves through the cap area, lowering the cap and covering the bottle’s mouth. The bottle moves forward on the conveyor belt, and the capping belt tightly presses the cap as it passes by three pairs of capping wheels.

The capping wheels give force to both sides of the cap, the cap is tightened, and the bottle capping process is completed.

touch scree control
working principle

Process

The capping area and the lid feeding area are the two main components.

Bottles arrive (could be attached to the auto packing line)

Convey →  bottles at a consistent spacing →  lift lids → Place lids on →  Lids are screwed and pressed →  Bottles are removed.

Packing Line

packing line A
Packing line B

Packing Line A

Bottle unscrambler +auger filler  + bottle capping machine + foil sealing machine

Packing Line B

bottle unscrambler + auger filler + bottle capping machine + foil sealing machine + labeling machine

banner (4)
TP-TGXG-200 Bottle Capping Machine
Capacity 50-120 bottles/min Dimension 2100*900*1800mm
Bottles diameter Φ22-120mm ( customized according to requirement )  

Bottles height

60-280mm (customized according to requirement )
Lid size Φ15-120mm Net Weight 350kg
Qualified rate ≥99% Power 1300W
 

Matrial

 

Stainless steel 304

 

Voltage

 

220V/50-60Hz(or customized)

1.What is the Use of the Machine?

The bottle capping machine is used to screw caps on bottles automatically. This is designed for use in an automated packing line. This machine is a continuous capping machine, not an intermittent capping machine. This machine is more efficient than intermittent capping because it securely presses the lids and causes less damage to the lids. It’s now widely used in the food, pharmaceutical, and chemical industries.

2.What is the Function of Each Part of a Bottle Capping Machine?

Intelligent

-The blower blows caps into the cap track after the conveyor has brought caps to the top.

-The cap feeder’s automatic running and stopping is controlled by a cap lack detecting device. Two sensors are located on opposite sides of the cap track, one to determine if the track is full of caps and the other to determine if the track is empty.

-Inverted lids are easily detected by the error lids sensor. Error caps remover and bottle sensor work together to achieve a satisfactory capping effect.

-By changing the moving speed of bottles at its position, the bottle separator will separate them from one another. In most cases, one separator is required for round bottles, and two separators are required for square bottles.

Efficient

-The bottle conveyor and cap feeder have a maximum speed of 100 bpm, allowing the machine to run at a high speed to accommodate varied packaging lines.

-Three pairs of wheel twist caps off rapidly; the first pair can be reversed to swiftly place caps in the correct position.

Convenient

-Adjust the height of the entire capping system with just one button.

-Adjust the width of the bottle capping track with the wheels.

-Cap feeder, bottle conveyor, capping wheels, and bottle separator can all be switched to open, close, or change speed.

-Flip the switch to change the speed of each set of capping wheels.

Easy to operate

-The use of a PLC and a touch screen control system with a simple operating program makes work easier and more efficient.

-The emergency stop button allows the machine to be stopped immediately in an emergency, keeping the operator safe.

3. Is the Machine Customized?

Yes, it can be customized according to the customer’s requirements. It is designed for use in an automated packing line and can add other processing equipment.

There are options:

Packing line 1

The bottle capping machine can be integrated with filling and labeling machinery to create a packing line. Some examples are: bottle unscrambler + auger filler + bottle capping machine + foil sealing machine.

Packing line 2

The bottle capping machine can be connected with filling and labeling equipment to produce a packing line. Just a few examples include a bottle unscrambler + auger filler + bottle capping machine + foil sealing machine + labeling machine.

4. Is an Engineer Available to Serve Overseas?

Yes, but the travel fee is your responsibility.

In order to save your cost, we will send you a video of full details of the machine installation and assist you till the end.

5. How can we Make Sure About the Machine Quality After Placing the Order?

Before delivery, we will send you the pictures and videos for you to check the machine quality. And also you can arrange for quality checking by yourself or by your contacts in China.

6. How Long Does the Bottle Capping Machine Lead Time?

For standard bottle capping machine price, the lead time is 25 days after receiving your down payment. As to customized machines, the lead time is about 30-35 days upon receiving your deposit. Such as customizing additional functions, etc.

7. What Shape Bottle/Jar Can the Machine Handle?

The capping machine for bottles can be applied to bottles with screw caps of different sizes, shapes, and materials.

Bottle size

It is suitable for bottles of 20-120mm in diameter and 60-180mm in height. Outside of this range, it can be adjusted to fit any bottle size.

Bottle shape

The capping machine price can cap bottles of all shapes and sizes, including round, square, and sophisticated designs.

Bottle and cap material

The capping machine for bottles can handle different types of glasses, plastics, or metals. 

Screw cap type

Any kind of screw cap, such as a pump, spray, or drop cap, can be screwed on using the capping bottle machine.

8. How to Confirm If the Machine Material is SS304 or SS316?

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

9. How Can I Find a Third Party to Check the Machine Quality?

The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

10. How About If There is a Factory Defect?

For factory defects, you can call or email a customer service hotline and for that, you will be advised on what is the best solution for the machine.

11. How is the Quality Inspection Before Machine Delivery?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your capping machine for bottles in our factory.

12. What are the Main Features of the Machine?
  •   Used for bottles and caps of various shapes and material.
  •   With PLC & touch screen control, easy to use.
  •   Suitable for all types of packaging lines, with a high and adjustable speed.
  •   The one-button start feature is quite convenient.
  •   The machine becomes more humanized and intelligent as a result of the detailed design.
  •       A good ratio in terms of machine appearance, as well as a high-level design and appearance.
  •   The machine’s body is composed of SUS 304 and meets GMP standards.
  •   All contact parts with the bottle and lids are constructed of food-safe materials.
  •   The size of different bottles will be displayed on a digital display screen, which will make changing bottles easier (Option).
  •   Optronic sensor to detect and remove bottles that have been incorrectly capped (Option).
  •   Automatically feed in lids with a stepped lifting system.
  •   The belt used to press the lids is inclined, allowing it to adjust the lid into the proper position before pressing.
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