bottle screw capping machine

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screw capping

The capping machine automatically presses and screws lids on bottles. It pushes the caps more precisely and avoids damage to the caps. This machine is more effective than intermittent capping. 

Its continuous capping design allows it to adjust to different packing line speeds. Usual bottles and screw caps come in any shape, material, or size. This machine can be used for different purposes and is simple to operate.

Shanghai Tops Group Capping Machine Types

standard design
The TP-TGXG-200 model pushes and screws lids on bottles automatically. It can be customized according to your desires.
lift capping machine
The caps are lifted up by the conveyor and blown into the track by the blowing mechanism, which is an innovative design.
vibration capping machine
The cap's arrangement going up is formed by three layers within, beginning at the bottom and progressing to the top.
Standard design (2)
Cap feeder, cap placing, bottle separator, capping wheels, bottle clamping belt, and bottle conveying belt
packing line A
To form a packing line it consists of: Bottle unscrambler +auger filler + capping machine + foil sealing machine.
Packing line B
Bottle unscrambler + auger filler + capping machine + foil sealing machine + labeling machine.
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Working Principle

The cap control system positions and hangs the cap sideways at a 30° angle. The bottle separator divides the bottle by passing through the cap area, bringing the cap down and covering the bottle opening. The bottle moves forward on the conveyor belt, and the capping belt secures the cap as it passes through three pairs of capping wheels.

The capping wheels apply pressure to both sides of the cap, tightening the cap and completing the capping procedure of a bottle.

Bottle clamp belt
Intelligent

Intelligent

-The conveyor raises the caps, and the blower blows them into the track.

-Cap feeders start and stop automatically in response to sensor detection.

-The incorrect cap sensor can readily detect inverted caps. The bottle sensor and automatic lid remover assure correct capping.

-A bottle separator can be used to modify the speed at which bottles are conveyed.

Efficient & Easy Operate

-The linear conveyor and automatic cap feeding can reach speeds of up to 100 bpm.

-Three pairs of wheels swiftly twist caps off. To quickly manufacture caps in the correct position, the first pair can be set into a reverse turn.

-Easy-to-use PLC with touch screen control.

-Press the emergency stop button to stop the machine.

efficient, easy operate
convenient

Convenient

-A single button controls the overall height of the capping device.

-Wheels that allow you to modify the width of the bottle capping track.

-Modify the cap feeder, bottle conveyor, capping wheels, and bottle separator speeds.

-Use the switch to adjust the speed of each set of capping wheels.

Working Process

The two main components are the capping section and the lid feeding section.

Bottles arrive (can be connected to the auto packing line) Convey  → bottles at a similar distance  → Raise lids  → Place lids on  → Lids are screwed on and pressed → Bottles are out

working process (2)

Related Products for Packing Line

TP-TGXG-200 Capping Machine
Capacity 50-120 bottles/min Dimension 2100*900*1800mm
Bottles diameter Φ22-120mm ( customized according to requirement ) Bottles height 60-280mm (customized according to requirement )
Lid size Φ15-120mm Net Weight 350kg
Qualified rate ≥99% Power 1300W
Material Stainless steel 304 Voltage 220V/50-60Hz(or customized)

FAQ

1.What Is The Function of Each Part of Bottle Capping Machine?

Intelligent

-The blower blows caps into the cap track after the conveyor has brought caps to the top.

-The cap feeder’s automatic running and stopping is controlled by a cap lack detecting device. Two sensors are located on opposite sides of the cap track, one to determine if the track is full of caps and the other to determine if the track is empty.

-Inverted lids are easily detected by the error lids sensor. Error caps remover and bottle sensor work together to achieve a satisfactory capping effect.

-By changing the moving speed of bottles at its position, the bottle separator will separate them from one another. In most cases, one separator is required for round bottles, and two separators are required for square bottles.

Efficient

-The bottle conveyor and cap feeder have a maximum speed of 100 bpm, allowing the machine to run at a high speed to accommodate varied packaging lines.

-Three pairs of wheel twist caps off rapidly; the first pair can be reversed to swiftly place caps in the correct position.

Convenient

-Adjust the height of the entire capping system with just one button.

-Adjust the width of the bottle capping track with the wheels.

-Cap feeder, bottle conveyor, capping wheels, and bottle separator can all be switched to open, close, or change speed.

-Flip the switch to change the speed of each set of capping wheels.

Easy to operate

-The use of a PLC and a touch screen control system with a simple operating program makes work easier and more efficient.

-The emergency stop button allows the machine to be stopped immediately in an emergency, keeping the operator safe.

2. Is The Machine Customized?

Yes, it can be customized according to the customer’s requirements. It is designed for use in an automated packing line and can add other processing equipment.

There are options:

Packing line 1

The capping machine can be integrated with filling and labeling machinery to create a packing line. Some examples are: bottle unscrambler + auger filler + capping machine + foil sealing machine.

Packing line 2

The capping machine can be connected with filling and labeling equipment to produce a packing line. Just a few examples include a bottle unscrambler + auger filler + capping machine + foil sealing machine + labeling machine.

3. What Bottle/Jar Shape can the Machine Handle?

The capping machine for sale can be applied to bottles with screw caps of different sizes, shapes, and materials.

Bottle size

It is suitable for bottles of 20-120mm in diameter and 60-180mm in height. Outside of this range, it can be adjusted to fit any bottle size.

Bottle shape

The capping machine can cap bottles of all shapes and sizes, including round, square, and sophisticated designs.

Bottle and cap material

The capping machine can handle different types of glasses, plastics, or metals. 

Screw cap type

Any kind of screw cap, such as a pump, spray, or drop cap, can be screwed on using the capping machine.

4. What are the Main Features of the Capping Machine?

  •   Used for bottles and caps of various shapes and material.
  •   With PLC & touch screen control, easy to use.
  •   Suitable for all types of packaging lines, with a high and adjustable speed.
  •   The one-button start feature is quite convenient.
  •   The machine becomes more humanized and intelligent as a result of the detailed design.
  •       A good ratio in terms of machine appearance, as well as a high-level design and appearance.
  •   The machine’s body is composed of SUS 304 and meets GMP standards.
  •   All contact parts with the bottle and lids are constructed of food-safe materials.
  •   The size of different bottles will be displayed on a digital display screen, which will make changing bottles easier (Option).
  •   Optronic sensor to detect and remove bottles that have been incorrectly capped (Option).
  •   Automatically feed in lids with a stepped lifting system.
  •   The belt used to press the lids is inclined, allowing it to adjust the lid into the proper position before pressing.
  • The capping machine price is favorable.

5. How is the Quality Inspection Before Machine Delivery ?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your capping machine in our factory.

6.What is the Use of the Machine?

The capping machine is used to screw caps on bottles automatically. This is designed for use in an automated packing line. This machine is a continuous capping machine, not an intermittent capping machine. This machine is more efficient than intermittent capping because it securely presses the lids and causes less damage to the lids. It’s now widely used in the food, pharmaceutical, and chemical industries.

7. Is an Engineer Available to Serve Overseas?

Yes, but the travel fee is your responsibility.

In order to save your cost, we will send you a video of full details of the machine installation and assist you till the end.

8. How can we Make Sure About the Machine Quality After Placing the Order?

Before delivery, we will send you the pictures and videos for you to check the machine quality. And also you can arrange for quality checking by yourself or by your contacts in China.

9. How About if there is a Factory Defect?

For factory defects, you can call or email a customer service hotline and for that, you will be advised on what is the best solution for the machine.

10. How Long Does the Capping Machine Lead Time?

For standard capping machines, the lead time is 25 days after receiving your down payment. As to customized machines, the lead time is about 30-35 days upon receiving your deposit. Such as customizing additional functions, etc.

 

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