double cone blender machine

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Double Cone Blender Machine

Shanghai Tops Group implemented a double-cone blender machine to thoroughly mix free-flowing solids. Items are manually processed or by vacuum conveyor delivered into the mixing chamber and through a quick feed port. The items are blended to a top standard of uniformity due to the mixing chamber’s 360-degree rotation.

We also have related machines like ribbon mixers, paddle mixers, v-mixers, and more.

The Detailed Parts

A support parts, a mixing tank, a motor, and an electrical cabinet comprise it. It is commonly used to blend dry powders.
Depending on the material and blending process, the mixing time can be adjusted using a time switch.
The movement of the feeding inlet cover is controlled by a lever. It is constructed of stainless steel.
This type is the smallest model of a double cone blender machine. It can be customized to meet the specific needs of the customer.
When the safety barrier on the machine is opened, the machine automatically stops, keeping the operator safe. It can also be modified.
The interior has been completely welded and polished. Discharge is simple and hygienic due to the absence of dead angles.
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Working Principle

A double-cone blender machine is designed to thoroughly blend free-flowing solids. The materials are manually or automatically fed into the mixing chamber via a fast feed port. The materials are completely mixed with a high degree of homogeneity due to the mixing chamber’s 360-degree rotation.

Cycle times are typically around ten minutes. You can adjust the mixing time on the control panel based on the liquidity of your product.

The Interior of the Tank

  • The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
  • An intensifier bar is included to improve mixing efficiency.
  • The tank is constructed entirely of stainless steel 304.

There are numerous structures from which to choose.

  • Rotary scrapers
  • Fixed scraper
  • Rotary bars

Charging Station

-A lever controls the movement of the feeding inlet cover.

-Made of stainless steel

-There are numerous structures from which to choose.

Movable cover

Manual butterfly valve

Pneumatic butterfly valve

More Details

movable gate
When the machine's safety fence is opened, the machine automatically comes to a halt, protecting the operator.
electric control system
The mixing time can be adjusted with a time relay based on the material and mixing process. To position the tank for feeding and discharging materials, an inch button is used. It has a heating protection setting to prevent overheating of the motor.
safety fence
When the machine's safety fence is opened, the machine automatically comes to a halt, protecting the operator.
Item TP-W200 TP-W300 TP-W500 TP-W1000 TP-W1500 TP-W2000
Total Volume 200L 300L 500L 1000L 1500L 2000L
Effective Loading Rate 40%-60%
Power 1.5kw 2.2kw 3kw 4kw 5.5kw 7kw
Tank Rotate Speed 12 r/min
Mixing Time 4-8mins 6-10mins 10-15mins 10-15mins 15-20mins 15-20mins
Length 1400mm 1700mm 1900mm 2700mm 2900mm 3100mm
Width 800mm 800mm 800mm 1500mm 1500mm 1900mm
Height 1850mm 1850mm 1940mm 2370mm 2500mm 3500mm
Weight 280kg 310kg 550kg 810kg 980kg 1500kg

FAQ

1.What is the Working Principle of the Double Cone Blender Machine?

A double-cone blender machine is designed to thoroughly mix free-flowing solids. The materials are manually or by vacuum conveyor fed into the mixing chamber via a fast feed port. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity. Typical cycle times are about ten minutes. On the control panel, you can adjust the mixing time based on the liquidity of your product.

2.What are the Special Features?

-Extremely even mixing. Two tapered structures are joined together. High mixing efficiency and uniformity result from 360-degree rotation.

-Both the internal and external surfaces of the mixer’s mixing tank are fully welded and polished.

-No cross-contamination occurs. There is no dead angle at the contact point in the mixing tank, and the mixing process is gentle, with no segregation and no residue when discharged.

-Longer service life. It is made of stainless steel, which is resistant to rust and corrosion, stable, and long-lasting.

-All materials are stainless steel 304, with the contact part available in stainless steel 316.

-Mixing uniformity can reach 99.9%.

-Charging and discharging materials are simple.

-Cleaning is simple and risk-free.

3.What are the Detailed Parts?

Safety Features

When the machine’s safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be customized.

There are different designs to choose from and can be customized.

  • Movable Gate
  • Fence Railing

The Inside of the Tank

  • The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
  • It includes an intensifier bar to improve mixing efficiency.
  • The tank is entirely constructed of stainless steel 304.
  • Stirring structure for your choice:
    • Rotary scrapers
    • Fixed scraper
    • Rotary bars

The Power Control Panel

-The mixing time can be adjusted using a time relay depending on the material and mixing process.

-An inch button is used to adjust the tank’s position for feeding and discharging materials.

-It has a heating protection setting to keep the motor from overloading.

Charging Port

-A lever controls the movement of the feeding inlet cover.

-It is made of stainless steel

-It can be customized

-Different styles to choose

  • Movable cover
  • Manual butterfly valve
  • Pneumatic butterfly valve

4.What’s the Better Choice Between a New Mixer and a Second-Hand Mixer?

The new mixer is the better choice because it is surely in good quality and you can get professional service and maintenance from the supplier;  But for the second hand mixer, you can’t get professional service from the supplier, and it is not easy to get customized spare parts in the market.

5.What Is the Best Shipping Method for a Mixer?

For transporting double cone blender machine, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

6.How to Confirm If the Machine Material is SS304 or SS316? 

 304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

7.How Can I Find a Third Party to Check the Mixer Machine Quality?

 The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

8.How is the Quality Inspection Before Machine Delivery ?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your double cone blender machine in our factory.

9.What is the Use and Where to be Used For?

This double cone blender double machine consists of a support part, mixing tank, motor and electrical cabinet. It is widely used in food, chemical and pharmacy industry to mix dry powder such as milk powder, coffee powder, wheat flour, corn flour, maize flour, rice flour, oats flour, protein powder, cosmetic powder, chili powder, onion powder, spar powder, chicken powder, gourmet powder, egg powder, washing powder, detergent powder, talcum powder, condiment, solid drink, veterinary drugs, dextrose, pharmaceutical, titanium oxide, powder additive, moringa powder, agriculture pesticide, dyestuff, and so on.

10.What Is the Application of the Machine?

This double cone blender machine is commonly used in dry solid mixing materials and used in the following application:

  • Pharmaceuticals: mixing prior to powders and granules
  • Chemicals: metallic powder mixtures, pesticides and herbicides and many more
  • Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
  • Construction: steel preblends and
  • Plastics : mixing of master batches, mixing of pellets, plastic powders and many more

11.What Materials is the Mixer Made Of?

All materials are stainless steel 304, stainless steel 316 for contact part is optional.

Internal finish parts are fully welded and bright polish

External finish parts are fully welded and bright polish

12.Is The Mixer operated by Manual or Auto?

The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity. Cycle times are typically in the tens of minutes. The mixing time can be adjusted on the control panel based on the liquidity of your product.

13.What Is the Best Model of Mixer for a Large Amount of Material?

TP-W2000 Model

It is the largest double cone blender machine model. It has a large capacity and can be customized to meet the customer’s specific requirements.

 

 

 

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