A cone blender, also known as a double-cone mixing machine, is used to blend free-flowing solids thoroughly. Materials are fed into the mixing chamber via a high-speed feed port, either manually or by vacuum conveyor. It comprises a supporting part, a mixing tank, a motor, and an electrical cabinet. It is widely used to mix dry powder in the food, chemical, pharmaceutical industries, etc.
We also have related machines like ribbon mixers, paddle mixers, V-mixers, and more.
Detailed Parts
When the machine’s safety barrier is opened, the machine comes to a complete stop, keeping the operator safe. It is also customizable.
The interior has been welded and polished completely. Because there are no dead angles, discharge is quick and sanitary.
The stainless-steel chamber comes in several sizes and, of course, can be customized according to your qualification.
A time relay can be used to adjust the mixing time based on the material and mixing process.
A lever on the feeding inlet controls a movable cover. It’s made entirely of stainless steel.
It is the method of removing the mixed materials from the tank. An entirely made of stainless-steel material.
Working Principle
Its primary application is the intimate dry mixing of free-flowing solids. Materials are manually or by vacuum conveyor fed into the mixing chamber through a quick-open feed port. Materials are completely mixed with a high degree of homogeneity because of the 360-degree rotation of the mixing chamber.
Normal cycle times are in the 10-minute range. On the control panel, you can set the mixing time based on the liquidity of your product.
Safety Fence
The machine has a safety fence, and when the safety fence is open, the machine stops automatically, keeping the operator safe.
Structure for a safety fence of your choice.
- Openable gate
- Fence rail
Inside the Tank
The inner surface is fully welded and polished. Discharging is easy to clean and hygienic, with no dead angles. It has an intensifier bar, which aids in increasing mixing efficiency. The tank is entirely made of stainless steel 304.
There are several structures to choose from.
- Rotary scrapers
- Fixed scraper
- Rotary bars
Charging Port
It is simple to operate the feeding inlet’s movable cover by pressing the lever and made of stainless steel.
There are several structures to choose from.
- Movable cover
- Manual butterfly valve
- Pneumatic butterfly valve
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Materials
All materials are stainless steel 304, with an optional stainless steel 316 contact part. Internal finish parts are fully welded and bright polished.
External finish parts are fully welded and polished to a high shine.
Features
Mixing uniformity is excellent. Two tapered structures are combined. High mixing efficiency and uniformity are achieved through 360-degree rotation.
The mixer’s internal and external mixing tank surfaces are fully welded and polished.
There is no cross-contamination. In the mixing tank, there is no dead angle at the contact point, and the mixing process is gentle, with no segregation and no residue when discharged.
Service life is extended. It is made of stainless steel, which is rust and corrosion-resistant, stable, and long-lasting.
All materials are stainless steel 304, with the contact part being stainless steel 316 as an option.
The uniformity of the mixture can reach 99%.
Material charging and discharging is simple.
Cleaning is simple and safe.
Can be used in conjunction with a vacuum conveyor to achieve automatic lading and dust-free feeding.
- Application Industry
- Specification
- Certificates
| Item | TP-W200 | TP-W300 | TP-W500 | TP-W1000 | TP-W1500 | TP-W2000 |
| Total Volume | 200L | 300L | 500L | 1000L | 1500L | 2000L |
| Effective Loading Rate | 40%-60% | |||||
| Power | 1.5kw | 2.2kw | 3kw | 4kw | 5.5kw | 7kw |
| Tank Rotate Speed | 12 r/min | |||||
| Mixing Time | 4-8mins | 6-10mins | 10-15mins | 10-15mins | 15-20mins | 15-20mins |
| Length | 1400mm | 1700mm | 1900mm | 2700mm | 2900mm | 3100mm |
| Width | 800mm | 800mm | 800mm | 1500mm | 1500mm | 1900mm |
| Height | 1850mm | 1850mm | 1940mm | 2370mm | 2500mm | 3500mm |
| Weight | 280kg | 310kg | 550kg | 810kg | 980kg | 1500kg |
FAQ
1.What Materials is the Mixer Made Of?
All materials are stainless steel 304, stainless steel 316 for contact part is optional.
Internal finish parts are fully welded and bright polish
External finish parts are fully welded and bright polish
2. Is the Mixer operated by Manual or Auto?
The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity. Cycle times are typically in the tens of minutes. The mixing time can be adjusted on the control panel based on the liquidity of your product.
3.What Is the Best Model of Mixer for a Large Amount of Material?
TP-W2000 Model
It is the largest double cone mixing machine. It has a large capacity and can be customized to meet the customer’s specific requirements.
4.What is the Use of a Mixer and Where to be Used For?
This double cone mixing machine consists of support part, mixing tank, motor and electrical cabinet. It is widely used in food, chemical and pharmacy industry to mix dry powder such as milk powder, coffee powder, wheat flour, corn flour, maize flour, rice flour, oats flour, protein powder, cosmetic powder, chili powder, onion powder, spar powder, chicken powder, gourmet powder, egg powder, washing powder, detergent powder, talcum powder, condiment, solid drink, veterinary drugs, dextrose, pharmaceutical, titanium oxide, powder additive, moringa powder, agriculture pesticide, dyestuff, and so on.
5. What Is the Application of the Machine?
This double cone mixing machine is commonly used in dry solid mixing materials and used in the following application:
- Pharmaceuticals: mixing prior to powders and granules
- Chemicals: metallic powder mixtures, pesticides and herbicides and many more
- Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
- Construction: steel preblends and
- Plastics: mixing of master batches, mixing of pellets, plastic powders and many more
6.What is the Working Principle?
A double cone mixing machine is designed to thoroughly mix free-flowing solids. The materials are manually or by vacuum conveyor fed into the mixing chamber via a fast feed port. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity. Typical cycle times are about ten minutes. On the control panel, you can adjust the mixing time based on the liquidity of your product.
7. What are the Special Features?
-Extremely even mixing. Two tapered structures are joined together. High mixing efficiency and uniformity result from 360-degree rotation.
-Both the internal and external surfaces of the mixer’s mixing tank are fully welded and polished.
-No cross-contamination occurs. There is no dead angle at the contact point in the mixing tank, and the mixing process is gentle, with no segregation and no residue when discharged.
-Longer service life. It is made of stainless steel, which is resistant to rust and corrosion, stable, and long-lasting.
-All materials are stainless steel 304, with the contact part available in stainless steel 316.
-Mixing uniformity can reach 99.9%.
-Charging and discharging materials are simple.
-Cleaning is simple and risk-free.
8. What are the Detailed Parts?
Safety Features
When the machine’s safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be customized.
There are different designs to choose from and can be customized.
- Movable Gate
- Fence Railing
The Inside of the Tank
- The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
- It includes an intensifier bar to improve mixing efficiency.
- The tank is entirely constructed of stainless steel 304.
- Stirring structure for your choice:
- Rotary scrapers
- Fixed scraper
- Rotary bars
The Power Control Panel
-The mixing time can be adjusted using a time relay depending on the material and mixing process.
-An inch button is used to adjust the tank’s position for feeding and discharging materials.
-It has a heating protection setting to keep the motor from overloading.
Charging Port
-A lever controls the movement of the feeding inlet cover.
-It is made of stainless steel
-It can be customized
-Different styles to choose
- Movable cover
- Manual butterfly valve
- Pneumatic butterfly valve
9. What’s the Better Choice Between a New Mixer and a Second-Hand Mixer?
The new mixer is the better choice because it is surely in good quality and you can get professional service and maintenance from the supplier; But for the secondhand mixer, you can’t get professional service from the supplier, and it is not easy to get customized spare parts in the market.
10.What Is the Best Shipping Method for a Mixer?
For transporting double cone mixing machine, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.
11.How to Confirm If the Machine Material is SS304 or SS316?
304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.
12. How Can I Find a Third Party to Check the Mixer Machine Quality?
The recommended third party is SGS, BV, which is a famous institution for goods quality inspection. They have branches in most countries in the world, you can search the internet and get their contact info easily.
13. How is the Quality Inspection Before Machine Delivery?
Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.
After making the order, you can appoint an inspection body to check your double cone mixing machine in our factory.