To comprehensively mix free-flowing solids, Shanghai Tops Group developed a double-cone powder mixer. Materials are transported into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Due to the 360-degree rotation of the mixing chamber, the materials are thoroughly mixed with a high standard of homogeneity.
Double Cone Powder Mixer Details
A double-cone powder mixer is intended to thoroughly mix free-flowing solids. The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity.
Cycle times are usually around ten minutes. You can change the mixing time on the control panel based on the liquidity of your product.
Movable Gate Design
This type of safety device is shown in the video as a movable gate; when the machine’s movable gate is opened, the machine automatically stops, keeping the operator safe.
There are various designs to choose from and can be customized.
- Movable Gate
- Fence Railing
Fence Railing Design
This type of safety device is shown in the video as a fence railing; when the machine’s fence railing is opened, the machine automatically stops, keeping the operator safe.
There are different styles to choose from and can be customized.
- Movable Gate
- Fence Railing
The Tank’s Interior and Charging Port
The Tank’s Interior
- The interior has been entirely welded and polished. Discharge is simple, safe, and clean because there are no dead angles.
- It has an intensifier bar to boost mixing efficiency.
- The tank is made entirely of stainless steel 304.
Stirring structure for your selection
-The movement of the feeding inlet cover is controlled by a lever.
-It is constructed of stainless steel.
-It is adaptable.
-Various styles to choose from
Manual butterfly valve
Pneumatic butterfly valve
|Effective Loading Rate||40%-60%|
|Tank Rotate Speed||12 r/min|
1.What is the Use of a Double Cone Powder Mixer and Where to be Used For?
This double cone powder mixer consists of support part, mixing tank, motor and electrical cabinet. It is widely used in food, chemical and pharmacy industry to mix dry powder such as milk powder, coffee powder, wheat flour, corn flour, maize flour, rice flour, oats flour, protein powder, cosmetic powder, chili powder, onion powder, spar powder, chicken powder, gourmet powder, egg powder, washing powder, detergent powder, talcum powder, condiment, solid drink, veterinary drugs, dextrose, pharmaceutical, titanium oxide, powder additive, moringa powder, agriculture pesticide, dyestuff, and so on.
2. What Is the Application of the Machine?
This double cone powder mixer is commonly used in dry solid mixing materials and used in the following application:
- Pharmaceuticals: mixing prior to powders and granules
- Chemicals: metallic powder mixtures, pesticides and herbicides and many more
- Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
- Construction: steel preblends and
- Plastics : mixing of master batches, mixing of pellets, plastic powders and many more
3.What Materials is the Mixer Made Of?
All materials are stainless steel 304, stainless steel 316 for contact part is optional.
Internal finish parts are fully welded and bright polish
External finish parts are fully welded and bright polish
4. Is The Mixer operated by Manual or Auto?
The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity. Cycle times are typically in the tens of minutes. The mixing time can be adjusted on the control panel based on the liquidity of your product.
5.What Is the Best Model of Mixer for a Large Amount of Material?
It is the largest double cone powder mixer model. It has a large capacity and can be customized to meet the customer’s specific requirements.
6.What is the Working Principle of the Double Cone Powder Mixer?
A double-cone powder mixer is designed to thoroughly mix free-flowing solids. The materials are manually or by vacuum conveyor fed into the mixing chamber via a fast feed port. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity. Typical cycle times are about ten minutes. On the control panel, you can adjust the mixing time based on the liquidity of your product.
7. What are the Special Features?
-Extremely even mixing. Two tapered structures are joined together. High mixing efficiency and uniformity result from 360-degree rotation.
-Both the internal and external surfaces of the mixer’s mixing tank are fully welded and polished.
-No cross-contamination occurs. There is no dead angle at the contact point in the mixing tank, and the mixing process is gentle, with no segregation and no residue when discharged.
-Longer service life. It is made of stainless steel, which is resistant to rust and corrosion, stable, and long-lasting.
-All materials are stainless steel 304, with the contact part available in stainless steel 316.
-Mixing uniformity can reach 99.9%.
-Charging and discharging materials are simple.
-Cleaning is simple and risk-free.
8. What are the Detailed Parts?
When the machine’s safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be customized.
There are different designs to choose from and can be customized.
- Movable Gate
- Fence Railing
The Inside of the Tank
- The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
- It includes an intensifier bar to improve mixing efficiency.
- The tank is entirely constructed of stainless steel 304.
- Stirring structure for your choice:
- Rotary scrapers
- Fixed scraper
- Rotary bars
The Power Control Panel
-The mixing time can be adjusted using a time relay depending on the material and mixing process.
-An inch button is used to adjust the tank’s position for feeding and discharging materials.
-It has a heating protection setting to keep the motor from overloading.
-A lever controls the movement of the feeding inlet cover.
-It is made of stainless steel
-It can be customized
-Different styles to choose
- Movable cover
- Manual butterfly valve
- Pneumatic butterfly valve
9. What’s the Better Choice Between a New Mixer and a Second-Hand Mixer?
The new mixer is the better choice because it is surely in good quality and you can get professional service and maintenance from the supplier; But for the second hand mixer, you can’t get professional service from the supplier, and it is not easy to get customized spare parts in the market.
10.What Is the Best Shipping Method for a Mixer?
For transporting double cone powder mixers, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.
11.How to Confirm If the Machine Material is SS304 or SS316?
304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.
12. How Can I Find a Third Party to Check the Mixer Machine Quality?
The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection. They have branches in most countries in the world, you can search the internet and get their contact info easily.
13. How is the Quality Inspection Before Machine Delivery ?
Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.
After making the order, you can appoint an inspection body to check your double cone powder mixer in our factory.