double conical mixer

.

Double Conical Mixer

The support part, mixing tank, motor, and electrical cabinet made up this double conical mixer. Its primary application is the intense dry mixing of free-flowing solids. Materials are manually or by vacuum conveyor fed into the mixing chamber through a quick-open feed port.

Normal cycle times are in the 10 minute range. We also have related machines like ribbon mixers, paddle mixers, v-mixers, and more.

Different Types of Double Conical Mixer

This double conical mixer was made up of the support part, mixing tank, motor, and electrical cabinet.
The 200-liter capacity double conical mixer is the smallest model. The mixing time is 4–8 minutes, and the weight is 280 kg.
2000L
The largest model has a capacity of 2000L and can be customized. The mixing time is approximately 15–20 minutes.
banner (4)

Function

A double conical mixer is designed to thoroughly blend free-flowing solids. The materials are manually or automatically fed into the mixing chamber via a fast feed port. The materials are completely mixed with a high level of uniformity due to the mixing chamber’s 360-degree rotation.

Cycle times are typically around ten minutes. You can adjust the mixing time on the control panel based on the liquidity of your product.

Butterfly Valve Discharge Port

A kind of charging port, the movement of the feeding inlet cover is controlled by a lever.

-Made of stainless steel

– There are numerous structures from which to choose.

  • Movable cover
  • Manual butterfly valve
  • Pneumatic butterfly valve

Movable Gate Security Features

A type of safety feature,when the safety barrier on the machine is opened, the machine automatically stops, keeping the operator safe. It can also be customized.

There are a variety of designs to choose from, all of which can be customized.

  • Movable Gate
  • Fence Railing
movable gate
electric control system

The Power Control System

-The mixing time can be adjusted with a time relay depending on the material and mixing process.

-An inch button is used to adjust the tank’s position for feeding and discharging materials.

-It has a heating protection setting to prevent the motor from overheating.

Different Stirring and Charging Port Structures to Choose From

Item TP-W200 TP-W300 TP-W500 TP-W1000 TP-W1500 TP-W2000
Total Volume 200L 300L 500L 1000L 1500L 2000L
Effective Loading Rate 40%-60%
Power 1.5kw 2.2kw 3kw 4kw 5.5kw 7kw
Tank Rotate Speed 12 r/min
Mixing Time 4-8mins 6-10mins 10-15mins 10-15mins 15-20mins 15-20mins
Length 1400mm 1700mm 1900mm 2700mm 2900mm 3100mm
Width 800mm 800mm 800mm 1500mm 1500mm 1900mm
Height 1850mm 1850mm 1940mm 2370mm 2500mm 3500mm
Weight 280kg 310kg 550kg 810kg 980kg 1500kg

FAQ

1. How is the Quality Inspection Before Machine Delivery ?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your double conical mixer in our factory.

2.What is the Use and Where to be Used For?

This double conical mixer consists of a support part, mixing tank, motor and electrical cabinet. It is widely used in food, chemical and pharmacy industry to mix dry powder such as milk powder, coffee powder, wheat flour, corn flour, maize flour, rice flour, oats flour, protein powder, cosmetic powder, chili powder, onion powder, spar powder, chicken powder, gourmet powder, egg powder, washing powder, detergent powder, talcum powder, condiment, solid drink, veterinary drugs, dextrose, pharmaceutical, titanium oxide, powder additive, moringa powder, agriculture pesticide, dyestuff, and so on.

3. What Is the Application of the Machine?

This double conical mixer is commonly used in dry solid mixing materials and used in the following application:

  • Pharmaceuticals: mixing prior to powders and granules
  • Chemicals: metallic powder mixtures, pesticides and herbicides and many more
  • Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
  • Construction: steel preblends and
  • Plastics : mixing of master batches, mixing of pellets, plastic powders and many more

4.What is the Working Principle of the Double Conical Mixer?

A double conical mixer is designed to thoroughly mix free-flowing solids. The materials are manually or by vacuum conveyor fed into the mixing chamber via a fast feed port. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity. Typical cycle times are about ten minutes. On the control panel, you can adjust the mixing time based on the liquidity of your product.

5. What are the Special Features?

-Extremely even mixing. Two tapered structures are joined together. High mixing efficiency and uniformity result from 360-degree rotation.

-Both the internal and external surfaces of the mixer’s mixing tank are fully welded and polished.

-No cross-contamination occurs. There is no dead angle at the contact point in the mixing tank, and the mixing process is gentle, with no segregation and no residue when discharged.

-Longer service life. It is made of stainless steel, which is resistant to rust and corrosion, stable, and long-lasting.

-All materials are stainless steel 304, with the contact part available in stainless steel 316.

-Mixing uniformity can reach 99.9%.

-Charging and discharging materials are simple.

-Cleaning is simple and risk-free.

6. What are the Detailed Parts?

Safety Features

When the machine’s safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be customized.

There are different designs to choose from and can be customized.

  • Movable Gate
  • Fence Railing

The Inside of the Tank

  • The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
  • It includes an intensifier bar to improve mixing efficiency.
  • The tank is entirely constructed of stainless steel 304.
  • Stirring structure for your choice:
    • Rotary scrapers
    • Fixed scraper
    • Rotary bars

The Power Control Panel

-The mixing time can be adjusted using a time relay depending on the material and mixing process.

-An inch button is used to adjust the tank’s position for feeding and discharging materials.

-It has a heating protection setting to keep the motor from overloading.

Charging Port

-A lever controls the movement of the feeding inlet cover.

-It is made of stainless steel

-It can be customized

-Different styles to choose

  • Movable cover
  • Manual butterfly valve
  • Pneumatic butterfly valve

7. What’s the Better Choice Between a New Mixer and a Second-Hand Mixer?

The new mixer is the better choice because it is surely in good quality and you can get professional service and maintenance from the supplier;  But for the second hand mixer, you can’t get professional service from the supplier, and it is not easy to get customized spare parts in the market.

8. What Is the Best Shipping Method for a Mixer?

For transporting double conical mixer, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

9. How to Confirm If the Machine Material is SS304 or SS316? 

 304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

10. How Can I Find a Third Party to Check the Mixer Machine Quality?

 The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

11.What Materials is the Mixer Made Of?

All materials are stainless steel 304, stainless steel 316 for contact part is optional.

Internal finish parts are fully welded and bright polish

External finish parts are fully welded and bright polish

12. Is The Mixer operated by Manual or Auto?

The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity. Cycle times are typically in the tens of minutes. The mixing time can be adjusted on the control panel based on the liquidity of your product.

13.What Is the Best Model of Mixer for a Large Amount of Material?

TP-W2000 Model

It is the largest double conical mixer model. It has a large capacity and can be customized to meet the customer’s specific requirements.

 

 

 

Send Your Inquiry Today
Scroll to Top