Introduction of Dry Powder Mixer Machine

The dry powder mixing machine is made by Tops Group Company. A dry powder mixer has different types and features according to the materials being used in mixing. It is commonly used in different materials, such as dry powders, powders with liquid, granular products, and solid materials.

Mixing time ranges from 5 to 15 minutes. Dry powder blenders are used by different industries and are proven to mix different materials in a short time while providing a better mixing effect. We have horizontal ribbon blender ,paddle and V mixer.

Shanghai Tops Group Dry Powder Mixer Machine Types

This stainless steel ribbon mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. The agitator is made up of two helical ribbons that allow convective motion to flow in two directions, resulting in powder and bulk solids mixing.

double shaft paddle mixer

It is suitable for many industries and it is widely applied for dry powders as well as feeding products or other kinds of granule material. Inside of a paddle mixer, there is a different angle of blades that mix up the product inside the machine.

v blender machine Standard Design

The V-shaped mixer comes with a glass door and consists of a work-chamber connected by two cylinders, forming a “V” shape. It is composed of a mixing tank, a frame, a control panel system, and other components. It can mix dry powder thoroughly.

Ribbon Mixer Mixed With Color and Powder

The outer ribbon moves color and powder one way, while the inner ribbon moves the color and powder the other way. The ribbons rotate approximately to move the color and powder both radially and laterally to ensure the blends in short cycle times. 

There is no dead angle when mixing the color and powder, it is easy to clean and easy to use.

Single Shaft Paddle Mixer with Granular

Paddle Mixer Machine Mixed With Rice

A paddle mixer machine is used to mix products at a little bigger size, such as rice. Rice is thrown from the bottom to the top of the mixing tank by paddles at various angles. The rotating paddles break and combine the bulk of rice in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.

How Does the V Mixer Function?

The V mixer is made up of two cylinders that are positioned in a “V” shape. The V mixer has two openings on top of the “V” shaped tank that enables the materials to be conveniently charged inside the mixing machine.

The product in the two cylinders moves into the central common area with each turn of the V mixer, and this process is done continually.

Additional Functions of Dry Powder Mixer

Jacket system
Spray system

The dry powder blender can also be customized, and customers can also require the dry powder mixer machine to be equipped with additional functions such as a jacket system for heating and cooling and a spray system. The dry powder mixer has a spraying system for liquid to blend into a powder material. This dry powder mixing machine has the cooling and heating functions of a double jacket, and it could be intended to keep the mixing material warm or cold.

production

Detailed Introduction of Tops Group Dry Powder Mixer Machine

Ribbon Mixer Machine

Model TDPM 100 TDPM 200 TDPM 300 TDPM 500 TDPM 1000 TDPM 1500 TDPM 2000 TDPM 3000 TDPM 5000 TDPM 10000
Capacity(L) 100 200 300 500 1000 1500 2000 3000 5000 10000
Volume(L) 140 280 420 710 1420 1800 2600 3800 7100 14000
Loading rate 40%-70%
Length(mm) 1050 1370 1550 1773 2394 2715 3080 3744 4000 5515
Width(mm) 700 834 970 1100 1320 1397 1625 1330 1500 1768
Height(mm) 1440 1647 1655 1855 2187 2313 2453 2718 1750 2400
Weight(kg) 180 250 350 500 700 1000 1300 1600 2100 2700
Total Power (KW) 3 4 5.5 7.5 11 15 18.5 22 45 75

Paddle Mixer Machine

Model TPW-300 TPW-500 TPW-1000 TPW-1500 TPW-2000 TPW-3000
Effective volume(L) 300 500 1000 1500 2000 3000
Full volume(L) 420 650 1350 2000 2600 3800
Loading Ratio 0.6-0.8
Turning speed(rpm) 53 53 45 45 39 39
power 5.5 7.5 11 15 18.5 22
Total weight(kg) 660 900 1380 1850 2350 2900
Total size 1330*1130*1030 1480*1350*1220 1730*1590*1380 2030*1740*1480 2120*2000*1630 2420*2300*1780
R(mm) 277 307 377 450 485 534
Power supply 3P AC208-415V 50/60Hz

 V Mixer Machine

Item TP-V100 TP-V200
Total Volume 100L 200L
Effective Loading Rate 40%-60% 40%-60%
Power 1.5kw 2.2kw
Stirrer Motor Power 0.55kw 0.75kw
Tank Rotate Speed 0-16 r/min 0-16 r/min
Stirrer Rotate Speed 50r/min 50r/min
Mixing Time 8-15mins 8-15mins
Charging Height 1492mm 1679mm
Discharging Height 651mm 645mm
Cylinder Diameter 350mm 426mm
Inlet Diameter 300mm 350mm
Outlet Diameter 114mm 150mm
Dimension 1768x1383x1709mm 2007x1541x1910mm
Weight 150kg 200kg

 

 

FAQ

1.Can A Dry Powder Mixer Be Used For Home Purposes?

Yes, dry powder mixing machines can be used by individuals and industries. A small capacity for individuals is suitable while big capacity is suitable for industries.

2.What Is the Application of a Dry Powder Mixer?

A dry powder mixer machine is essential in the processing of a wide range of products. It can customize mixing solutions for construction, agricultural chemicals, food, polymers, pharmaceuticals, and other industries by mixing powders with liquids and granules. Ingredients are properly mixed using a dry powder blender.

3.What Is the Difference Between Different Types of Mixers?

The difference between different types of mixer:

A ribbon mixer, also called a single ribbon mixer or double ribbon mixer, has a unique design of a horizontal U-shaped casing with a rotating agitator. The agitator is made up of two helical ribbons that let convective motion flow in two directions, resulting in powder and bulk solids mixing.

A paddle mixer is also called a single-shaft paddle mixer, double-shaft paddle mixer, or paddle mixer opening type. A double-shaft paddle mixer has two shafts with counter-rotating blades, while a single-shaft paddle mixer has a different angle of blades to mix up the product inside the machine, causing cross-mixing. A compact design with rotational shafts filled with hoppers achieves paddle mixer opening type mixing consistency of up to 99 percent.

V mixer consists of a work-chamber connected by two cylinders forming a “V ” shape. It can be mixed evenly and used widely for dry powder and granular materials. It can produce a solid-solid mixture. 

4.What Is the Working Principle of a V Mixer, Ribbon Mixer, and Paddle Mixer?

Ribbon mixer has ribbon agitator and a U-shaped chamber for highly- balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from center to outside while the outer ribbon moves the material from two sides to the center and it is combined with rotating direction when moving the materials. A dry powder mixer gives a short time on mixing while providing a better mixing effect.

V Mixer is made up of two cylinders that are positioned in a “V” shape. An intensifier bar can be added to the V mixer which can help in mixing and breaking up materials. The amount of material put into the v mixer has an impact on its efficiency. The v mixer recommended blender’s fill-up volume is 40 to 60% of the overall mixing volume. For this the materials inside the machine can move freely and result in a good mixture.

Paddle mixer the material is thrown from the bottom to the top of the mixing tank by paddles at various angles. Creating a homogeneous mixing effect differs from different sizes and density of the materials. The rotating paddles break and combine the bulk of product in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.

5.How to Clean the Spots on a Machine Surface?

It is important to clean the spots on a machine to prevent rust on the machine and cross-contamination.

The cleaning procedure includes removing any remaining product and material build-up from the mixing tank as a whole. To do this, the mixing shaft will be cleansed with water.

Following that, the dry powder mixer is cleaned from top to bottom. Cleaning nozzles are either permanently welded to the interior of the socket or can be positioned on the device as a separate washing adapter for this operation.

The rinsing water used to clean the outlets is collected in the mixing container and then used to clean the interior of the mixer, which requires a cleaning agent.

The mixing shaft is used to clean the mixing tank. It rotates back and forth, ensuring intense and turbulent contact between the mixer’s inner surface and the cleaning agent. Any product residue left in the mixer can be absorbed if necessary during this step.

It is important to finish drying the mixer with conditioned ambient air. Blowing out the entire system with heated compressed air or using blowers in combination with absorption dryers has been shown to be effective.

6. How to Confirm If the Machine Material is SS304 or SS316?

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

7.How Can I Find a Third Party to Check the Mixer Machine Quality?

The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

8.How Long Does it Take to Ship the Machine from China?

It takes 7–10 days to produce a standard model. If you want to customize your dry powder mixing machine, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

9.How Many Minutes is the Mixing Time?

It takes 5–10 minutes to be effective in mixing. For smaller models such as 100L, 200L, and 300L, the mixing time is within 3 minutes. Larger models, such as 3000L, 5000L, and 10,000, require more time to mix materials. Dry and solid ingredients are a simple process that can be easily blended by the dry powder mixer. It can handle the bulk density of ingredients and give the right sized result. 

10.Is the Dry Powder Mixer Water-Proof?

The standard design dry powder mixer machine is not fully water-proof. You can clean the tank inside by water washing freely,  but the electrical control box and motor & gear are not water-proof, you need to wipe with dry or wet cloth. However, these parts can be customized to water-proof design, to make a stainless steel shade to cover the control box button, and the motor & gearbox, then you can wash the whole machine by water freely.  This requirement should be informed before placing the order.

11.Why is it Effective for Many Industries?

It is commonly used for dry solid blending, liquid materials and is used in the following applications:

Pharmaceutical industry: mixing prior to powders and granules.

chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.

The food processing industry: cereals, coffee mixes, dairy powders, milk powder, and many more.

Construction industry: steel preblends and etc.

Plastics industry: mixing of masterbatches, mixing of pellets, plastic powders, and many more.

Polymers and other industries.

Many industries are now using dry powder mixers.

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