Shanghai Tops Group is a filling machine manufacturer for industrial uses. It is intended for filling and dosing tasks. Its servo auger filler is designed entirely with patented technology.
Tops Group filling machine can be customized to meet your individual needs.
We also have related machines like ribbon mixer, paddle mixer, screw conveyor, labeling machine, capping machine, packing machine and more.
Different Types of Filling Machine and Details
A compact model for dosing all types of dry powder, both free-flow and non-free-flow powder, into bottles.
Measuring and filling various dry powders, bottles with a straight-feed and a powder vertical-feed system are used.
The dosing and filling machine take up little space while filling four times faster than a single auger head.
It can dispense powder into a round-shaped rigid container at line speeds of up to 100 bpm.
A servo system controls the filling, allowing for variable speed and high accuracy.
It is primarily intended for fine powders that spew dust quickly and require precise packing.
Filling Machine Function
It is for dosing and filling devices, an electrical control cabinet, a touch screen, a weighing scale, and a conveyor comprise the system. This filling machine is capable of weighing and filling powder bottles. It is better suited to packaging easy-flow or non-flow products due to its unusual design.
It has a high rate of speed and precision.
During Process
This sequence can be filled with kohl, glitter powder, pepper, cayenne pepper, milk powder, rice flour, albumen powder, soy milk powder, coffee powder, medical powder, additive, essence, spice, or any other powder ingredient you can think of. It can also be combined with other related machines to form a complete can-filling work line.
Packing Line
A packing line can be formed by connecting the filling machine to other machines. The other configuration for forming a packing line is represented below.
Unscrambler for bottles + filling machine + capping machine + aluminum foil sealing machine.
Online Weighing System
It is simple to switch between weight and volume modes.
mode of volume
Turning the screw one turn reduces the powder volume. The control system will indicate how many spins the screw must complete achieving the desired fill weight.
Mode of weighing
A load cell sits beneath the filling plate and continuously measures the filling weight. The first filling is quick and substantial, achieving 80% of the required filling weight.
The second filling takes a little longer and is more precise, with the remaining 20% based on the weight of the first.
Weight mode is more precise, but it takes a bit longer.
- Application Industry
- Workshop Processing
- Specification Sheet
- Detailed Pictures
- Full Certificates
- Semi-Auto Type
Model TP-PF-A10 TP-PF-A11 TP-PF A11S TP-PF-A14 TP-PF-A14S Control system
PLC &Touch Screen PLC & Touch Screen PLC & Touch Screen Hopper 11L 25L 50L Packing Weight
1-50g 1-500g 10-5000g Weight dosing
By auger By auger By load cell By auger By load cell Weight Feedback
By off-line scale ( in picture) By off-line Online scale ( in weight
picture) feedback
By off-line Online scale ( in weight
picture) feedback
Packing Accuracy
≤ 100g, ≤±2% ≤ 100g, ≤±2%; 100 – 500g, ≤±1%
≤ 100g, ≤±2%; 100 – 500g, ≤±1%;>500g, ≤±0.5% Filling Speed 20 – 120 times per min 20 – 120 times per min 20 – 120 times per min Power Supply
3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz Total Power 0.84 KW 0.93 KW 1.4 KW Total Weight 90kg 160kg 260kg Overall Dimensions
590×560×1070mm 800×790×1900mm 1140×970×2200mm
2. Linear Auto-Type
| Model | TP-PF-A21 | TP-PF-A22 |
| Control
system |
PLC & Touch Screen | PLC & Touch Screen |
| Hopper | 25L | 50L |
| Packing
Weight |
1-500g | 10-5000g |
| Weight
dosing |
By auger | By auger |
| Packing
Accuracy |
≤ 100g, ≤±2%; 100 –
500g, ≤±1% |
≤ 100g, ≤±2%; 100 –
500g, ≤±1%; > 500g, ≤±0.5% |
| Filling Speed | 40– 120 times per min | 40– 120 times per min |
| Power
Supply |
3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz |
| Total Power | 1.2 KW | 1.6 KW |
| Total Weight | 160kg | 300kg |
| Overall
Dimensions |
1500×760×1850mm | 2000×970×2300mm |
3. Rotary Type
| Model | TP-PF-A32 | TP-PF-A31 |
| Control System | PLC & Touch Screen | PLC & Touch Screen |
| Hopper | 35L | 50L |
| Packing Weight | 1-500g | 10-5000g |
| Weight dosing | By auger | By auger |
| Container Size | Φ20100mm, H15-150mm | Φ30160mm, H50260mm |
| Packing Accuracy | ≤ 100g, ≤±2%;
100 –500g, ≤±1% |
≤ 100g, ≤±2%; 100 – 500g,
≤±1%; > 500g, ≤±0.5% |
| Filling Speed | 20– 50 times per min | 20– 40 times per min |
| Power Supply | 3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz |
| Total Power | 1.8 KW | 2.3 KW |
| Total Weight | 250kg | 350kg |
| Overall Dimensions | 1400×830×2080mm | 1840×1070×2420mm |
4. Double Head Type
| Dosing mode | Double lines dual filler filling with online weighing |
| Filling Weight | 100 – 2000g |
| Container Size | Φ60-135mm; H 60-260mm |
| Filling Accuracy | 100-500g, ≤±1g; ≥500g,≤±2g |
| Filling Speed | Above 100 cans/min(#502),Above 120 cans/min(#300 ~ #401) |
| Power Supply | 3P AC208-415V 50/60Hz |
| Total Power | 5.1 kw |
| Total Weight | 650kg |
| Air Supply | 6kg/cm 0.3cbm/min |
| Overall Dimension | 2920x1400x2330mm |
| Hopper Volume | 85L(Main) 45L (Assist) |
5. 4 Auger Fillers, Type
| 工位/Working position | 双排带+四充填 2 lanes + 4 fillers |
| 计量方式/Dosing mode | 螺杆定量Directly dosing by auger |
| 罐装重量/Filling weight | 1 – 500g |
| 罐装精度/Filling Accuracy | 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1% |
| 罐装速度/Filling Speed | 100 – 120 瓶/分钟 10 – 120 bottles per min |
| 电源/Power Supply | 3P AC208 – 415V 50/60Hz |
| 压缩空气/Air Supply | 6 kg/cm2 0.2m3/min |
| 整机功率/Total power | 4.17Kw |
| 整机重量/Total Weight | 500kg |
| 整机体积/Overall Dimensions | 3000×940×1985mm |
| 料箱容积/Hopper Volume | 51L*2 |
6. Big Bag Type
|
Model |
TP-PF-B11 |
TP-PF-B12 |
|
Control system |
PLC & Touch Screen |
PLC & Touch Screen |
|
Hopper |
Quick disconnecting hopper 75L |
Quick disconnecting hopper 100L |
|
Packing Weight |
1kg-10kg |
1kg – 50kg |
|
Dosing mode |
With online weighing; Fast and slow filling |
With online weighing; Fast and slow filling |
|
Packing Accuracy |
1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1% |
1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1% |
|
Filling Speed |
2– 25 times per min |
2– 25 times per min |
|
Power Supply |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
|
Total Power |
2.5kw |
3.2 KW |
|
Total Weight |
400kg |
500kg |
|
Overall Dimensions |
1030×950×2700mm |
1130×950×2800mm |
FAQ
1. What Is the Function of Each Machine?
The Shanghai Tops Groups is a filling machine manufacturer for all types of filling machine.
Semi-Automatic Filling Machine ( desktop table type, standard model type, high level type)
The semi-automatic filling machine is ideal for low-speed filling. It can handle both bottles and pouches because the operator must manually arrange bottles on a plate under the filler and move them away after filling. The hopper can be completely made of stainless steel. Besides, the sensor could be a tuning fork sensor or a photoelectric sensor. We have small filling machines, standard models, and high-level filling machines.
Automatic linear type
A filling machine with automatic lines performs well for dosing and filling. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically. It is perfect for users who have different packing dimensions because it can handle different sizes of bottle on one machine. The fork sensor and the photoelectric sensor are the two types of sensors accessible. It can be combined with a powder feeder, a powder mixer, a capping machine, and a labeling machine to create an automatic packing line.
Automatic rotary type
A high-speed automatic rotary type is used to put powder into bottles. Because the bottle wheel can only accommodate one diameter, this type of filling machine is best for customers who only have one or two diameter bottles. In general, the speed and precision of the automatic linear type are greater. Additionally, the automatic rotary type has online weighing and rejection capabilities. The filler will fill powder in real time based on the filling weight, with the rejection mechanism recognizing and discarding unqualified weight. The machine cover is a personal preference.
4 auger fillers
This Machine is a complete, economical solution to your filling production line requirements. Can measuring and filling powder and granular. It consists of the 2 sets of 2 Filling Heads, an independent motorized chain conveyor mounted on a sturdy, stable frame base, and all necessary accessories to reliably move and position containers for filling, dispense the required amount of product, then quickly move the filled containers away to other equipment in your line (e.g., cappers, labelers, etc.). It fits more to the fluidic or low-fluidity materials, like milk powder, albumen powder, pharmaceuticals, condiment, solid drink, white sugar, dextrose, coffee, agriculture pesticide, granular additive, and so on.
Double head type
Automatic double head type filling machine is capable of dispensing powder into round-shaped rigid containers at line speeds up to 100 bpm, Multi-stages filling integrated with check weighing and reject system which provides precise weight control to save expensive product give-away and features high output and high accuracy. Milk powder filling machine is widely used in milk powder production lines with good outcome and stable performance.
Big bag type
This big bag is designed to hold a large amount of material weighing more than 5kg but less than 50kg. This machine can perform measurements, two-filling, up-down work, and other operations. The following is based on the weight sensor’s feedback. It’s suitable for filling fine powders that require precise packing, such as additives, carbon powder, fire extinguisher dry powder, and other fine powders, just like other types of filling machines.
2. What Application Industries Are Suited For Filling Machines?
The application industry to which it is applicable:
Filling machine Manufacturer ( Desktop table type, standard model type, high level type) is suitable for fluidic or low-fluidity materials like:
Food Industry: coffee powder, wheat flour, condiment, solid drink
Pharmaceutical Industry: veterinary drugs, dextrose, pharmaceuticals, powder additive
Agricultural Industry: agriculture pesticide, and more
Construction industry: talcum powder, and more
Chemical Industry: dyestuff, and more
Semi-automatic filling machine with pouch clamp and big bag type is suitable for fluidic or low-fluidity powder and small granular materials like:
Food Industry: instant noodles, flour, proteins, flavors, sweetener, condiment, solid coffee powder, formula milk powder
Pharmaceutical Industry: medicines, beverages, veterinary medications, dextrose
Construction industry: talcum powder, and more
Agricultural Industry: agriculture pesticide, and more
Chemical Industry: dyestuff, and more
Automatic Rotary Type
Filling machine is suitable for dry syrup, talcum, spices powder, flour, Free Flowing Powders, Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder, etc.
4 auger fillers
like milk powder, albumen powder, pharmaceuticals, condiments, solid drink, white sugar, dextrose, coffee, agriculture pesticide, granular additive, and so on.
Double head type
Filling machines are widely used in milk powder production lines with good outcome and stable performance.
3. What Are the Different Types of Filling Machine?
Semi-Automatic Type
Automatic Linear Type
Automatic Double Head Type
4 Auger Fillers Type
Automatic Rotary Type
Big Bag Type
4.What Materials is the Machine Made Of?
The filling machine is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.
5. Is The Machine Operated By Manual or Auto?
The filling machine can be operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away once it has been filled.
It is also operated automatically. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically.
6.Can I Use a Filling Machine for Home Purposes?
Yes, the filling machine manufacturer has a desktop table type, which is the smallest model for laboratory use. It is also suitable for home purposes since it is small and manually operated.
7.What Is The Maintenance Of A Filling Machine?
-Add a little oil once every three or four months.
– Add a little Grease on the stir motor chain once every three or four months.
– The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.
-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.
-Clean the material bin in time
-Clean hopper in time