powder mixing machine

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introduction

A food grade powder mixer has different types and features according to the food grade materials being used in mixing. It is commonly used in different materials, such as powders, powders with liquid, granular products, and solid materials. 

The food grade powder mixer is proven to mix different materials in a short time. We have horizontal ribbon blender ,paddle and V mixer.

Food Grade Powder Mixer Types and Working Methods

Food grade powder mixers have different types of machines according to the materials being used. For different powder materials, ribbon mixers, paddle mixers, and v mixers are perfect to use. For granular products and those with liquid or paste, ribbon powder mixers and paddle mixers are perfect for use. 

The ribbon mixer has a unique design of a horizontal U-shaped casing and is made up of transmission parts and twin ribbon agitators. The agitator is made up of two helical ribbons that allow convective motion to flow in two directions, resulting in powder and bulk solids mixing.
double shaft paddle mixer
Inside the tank there is a different angle of blades that mix up the product inside the machine.The rotating paddles break and combine the bulk of product in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.
v blender machine Standard Design
V mixer is made up of two cylinders that are positioned in a "V" shape. An intensifier bar can be added, which can help in mixing and breaking up materials. The product in the two cylinders moves into the central common area with each turn of the V mixer, creating homogenous effects.
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With Spraying System

The food grade powder mixer can also be customized, and customers can also require the food grade powder mixer to be equipped with additional functions such as a spraying system that consists of a pump, a nozzle, and a hopper. Small amounts of liquid can be blended into a food grade powder material.

This results in a paste-type material at the end of the mixing process.

Spray system
mixer with jacket

With Jacket System

A customer can customize a double jacket system for the food grade powder mixer. It has the cooling and heating functions of a double jacket, and it could be intended to keep the mixing material warm or cold.

Put a layer in the tank, put the medium into the middle layer, and make the mixed material cold or hot. It is usually cooled by water and heated by hot steam or electricity.

Mixing with flour and pigment

The food grade powder mixer is used to mix flour and pigment. A ribbon mixer agitator is made up of an inner and outer helical agitator. The outer ribbon moves flour and pigment one way, while the inner ribbon moves flour and pigment the other way.

The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. 

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Industry That Uses Food Grade Powder Mixers

food industry
Food products, food ingredients, food additives, food processing AIDS in various fields, and in pharmaceutical intermediates, brewing, biological enzymes, and food packaging materials are also widely used.
construction industry
Components and Additives: Boards, Bricks, Pre-Fabricated Parts, Mortar, Plaster for Flooring, Blast Furnace Slag Cement, Adhesives, Multi-colored Fillers, and many more.
agri ind
Pesticide, fertilizer, feed, veterinary medicine, advanced pet food, new plant protection production, cultivated soil, microbial utilization, biological compost, and desert greening.
Cosmetic Industry (1)
 Eyeshadow powders, paste creams, and a variety of other cosmetics.
Chemical
Epoxy resin, polymer materials, fluorine materials, silicon materials, nanomaterials, and other rubber and plastic chemical industries; silicon compounds and silicates, and other inorganic chemicals and various chemicals.
Pharmaceutical
In the medical industry, it is beneficial to mix magnesium chloride powders, talc powders, and all other types of medical powders and small granules.

Ribbon Powder Mixer

Model TDPM 100 TDPM 200 TDPM 300 TDPM 500 TDPM 1000 TDPM 1500 TDPM 2000 TDPM 3000 TDPM 5000 TDPM 10000
Capacity(L) 100 200 300 500 1000 1500 2000 3000 5000 10000
Volume(L) 140 280 420 710 1420 1800 2600 3800 7100 14000
Loading rate 40%-70%
Length(mm) 1050 1370 1550 1773 2394 2715 3080 3744 4000 5515
Width(mm) 700 834 970 1100 1320 1397 1625 1330 1500 1768
Height(mm) 1440 1647 1655 1855 2187 2313 2453 2718 1750 2400
Weight(kg) 180 250 350 500 700 1000 1300 1600 2100 2700
Total Power (KW) 3 4 5.5 7.5 11 15 18.5 22 45 75

Paddle Mixer

Model TPW-300 TPW-500 TPW-1000 TPW-1500 TPW-2000 TPW-3000
Effective volume(L) 300 500 1000 1500 2000 3000
Full volume(L) 420 650 1350 2000 2600 3800
Loading Ratio 0.6-0.8
Turning speed(rpm) 53 53 45 45 39 39
power 5.5 7.5 11 15 18.5 22
Total weight(kg) 660 900 1380 1850 2350 2900
Total size 1330*1130*1030 1480*1350*1220 1730*1590*1380 2030*1740*1480 2120*2000*1630 2420*2300*1780
R(mm) 277 307 377 450 485 534
Power supply 3P AC208-415V 50/60Hz

V Mixer

Item TP-V100 TP-V200
Total Volume 100L 200L
Effective Loading Rate 40%-60% 40%-60%
Power 1.5kw 2.2kw
Stirrer Motor Power 0.55kw 0.75kw
Tank Rotate Speed 0-16 r/min 0-16 r/min
Stirrer Rotate Speed 50r/min 50r/min
Mixing Time 8-15mins 8-15mins
Charging Height 1492mm 1679mm
Discharging Height 651mm 645mm
Cylinder Diameter 350mm 426mm
Inlet Diameter 300mm 350mm
Outlet Diameter 114mm 150mm
Dimension 1768x1383x1709mm 2007x1541x1910mm
Weight 150kg 200kg

 

FAQ

1. How Long Does it Take to Ship the Mixer from China?

It takes 7–10 days to produce a standard model. If you want to customize your food grade powder mixer, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

2.What Industries Usually Use Food Grade Powder Mixers?

Food industry- food products, food ingredients, food additives, food processing AIDS in various fields, and in the pharmaceutical intermediate, brewing, biological enzymes, food packaging materials are also widely used.

Agricultural industry- Pesticide, fertilizer, feed and veterinary medicine, advanced pet food, new plant protection production, and in cultivated soil, microbial utilization, biological compost and desert greening.

Chemical industry- Epoxy resin, polymer materials, fluorine materials, silicon materials, nanomaterial and other rubber and plastic chemical industry; Silicon compounds and silicates and other inorganic chemicals and various chemicals.

Cosmetic industryThe eye shadow powders, paste cream and a variety of other cosmetic goods are all processed with this machine. The mirror polished surface makes the cosmetic materials not stick in the tank.

Medical Industry-In the medical field, the industrial paddle mixer is beneficial for mixing magnesium chloride powders, talc powders and all other types of medical powders and small granules.

Battery industry- Battery material, lithium battery anode material, lithium battery cathode material and carbon material raw material production.

Comprehensive industry- Car brake material, plant fiber environmental protection products, edible tableware, etc.

Plastic Industry- Plastics industry: mixing of masterbatches, mixing of pellets, plastic powders, and many more.

Building Materials industry- Components and Additives, Boards / Bricks / Pre-Fabricated Parts, Mortar/Plaster for Flooring/Blast Furnace Slag Cement, Adhesives and Multi-colored Fillers and many more.

And many more industries are using food grade powder mixers.

3.How Many Operators are Needed to Operate?

One operator is enough to operate the food grade powder mixer in small sizes but if the machine is in big capacity you can ask for help.

4.Is the Food Grade Powder Mixer Water-Proof?

The standard design food grade powder mixer is not fully water-proof. You can clean the tank inside by water washing freely,  but the electrical control box and motor & gear are not water-proof, you need to wipe with dry or wet cloth. However, these parts can be customized to water-proof design, to make a stainless steel shade to cover the control box button, and the motor & gearbox, then you can wash the whole machine by water freely.  This requirement should be informed before placing the order.

5.What Is the Application of a Food Grade Powder Mixer?

A food grade powder mixer is essential in the processing of a wide range of products. It can customize mixing solutions for construction, agricultural chemicals, food, polymers, pharmaceuticals, and other industries by mixing powders with liquids and granules. Ingredients are properly mixed using a food grade powder mixer. 

6.What Is the Difference Between a Home Mixer and an Industrial Mixer?

Home mixer is sometimes known as a stand mixer, is a kitchen appliance that rotates a set of “beaters” in a bowl containing the food or liquids to be mixed using a gear-driven mechanism. While industrial mixer are the mixer that is used by industries such as food industry, chemical industry, agricultural industry and etc.

7.What Is the Difference Between Different Types of Mixers?

Difference between different types of food grade powder mixer:

A ribbon powder mixer, also called a single ribbon mixer or double ribbon mixer, has a unique design of a horizontal U-shaped casing with a rotating agitator. The agitator is made up of two helical ribbons that let convective motion flow in two directions, resulting in powder and bulk solids mixing.

A paddle mixer is also called a single-shaft paddle mixer, double-shaft paddle mixer, or paddle mixer opening type. A double-shaft paddle mixer has two shafts with counter-rotating blades, while a single-shaft paddle mixer has a different angle of blades to mix up the product inside the machine, causing cross-mixing. A compact design with rotational shafts filled with hoppers achieves paddle mixer opening type mixing consistency of up to 99 percent.

V mixer consists of a work-chamber connected by two cylinders forming a “V ” shape. It can be mixed evenly and used widely for dry powder and granular materials. It can produce a solid-solid mixture. 

8.What Is the Most Popular Mixer Type?

The most popular type of food grade powder mixer is the ribbon mixer because this machine is very useful for industries such as food industry, chemical industry, agricultural industry and many more. It helps to lessen the time of mixing and brings you higher efficiency in mixing materials.

9.How to Install After Purchase?

When you receive the food grade powder mixer, you just need to unpack the crates, and  connect the machine’s electricity power , then the machine can work. It is very easy to make machines work for any user.

10.How to Confirm If the Machine Material is SS304 or SS316?

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

11.What Is the Working Principle of a Food Grade Powder Mixer?

Ribbon powder mixer has ribbon agitator and a U-shaped chamber for highly- balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from center to outside while the outer ribbon moves the material from two sides to the center and it is combined with rotating direction when moving the materials. A food grade powder mixer gives a short time on mixing while providing a better mixing effect.

V Mixer is made up of two cylinders that are positioned in a “V” shape. An intensifier bar can be added to the V mixer which can help in mixing and breaking up materials. The amount of material put into the v mixer has an impact on its efficiency. The v mixer recommended blender’s fill-up volume is 40 to 60% of the overall mixing volume. For this the materials inside the machine can move freely and result in a good mixture.

Paddle mixer the material is thrown from the bottom to the top of the mixing tank by paddles at various angles. Creating a homogeneous mixing effect differs from different sizes and density of the materials. The rotating paddles break and combine the bulk of product in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.

 

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