powder mixing machine

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Mixers

What is an Industrial Powder Mixer Machine?

It is one of the useful machines for industries. It is used to mix different materials, such as powders, powders with liquid, granular and solid materials. Mixing time ranges from 5–15 minutes to 1-3 minutes, depending on the mixer machine.

All connected parts are well-welded. The inside and outside of the tank are fully polished. We have horizontal ribbon blender ,paddle and V mixer.

Shanghai Tops Group Industrial Powder Blender Types

The ribbon blender machine is recognized by its horizontal U-shaped design and revolving agitator. Ribbon blenders are commonly used to blend powders, powder with liquid, and powder with granules.
double shaft paddle mixer
The paddle blender has been shown to be useful for mixing rice, beans, flour, nuts, or any other granular component. It has good quality, resulting in an intensive mixing and high mixing effect.
v blender machine Standard Design
A V blender has a glass door and is composed of a work chamber and two cylinders that form a "V" shape. It is frequently used for dry powder materials because it can be combined evenly.
small ribbon blender
A system that allows liquid to be blended into powder.It consists of a pump, a nozzle, and a hopper. Small amounts of liquid can be mixed with powdered materials.
ribbon blender
A double jacket for cooling and heating functions. It makes the mixed material cold or hot. It is usually cooled by water and heated by hot steam or electricity.
small ribbon mixer
When feeding a material to a machine, the total feeding weight will show on the screen. The weight accuracy can be customized according to the requirements.
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How does the ribbon blender work?

It has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with the rotating direction when moving the materials.

It takes a short time to mix while providing a better mixing effect.

Ribbon
How does an industrial paddle mixer work_

How does the paddle blender work?

The material is thrown from the bottom to the top of the mixing tank by paddles at various angles. The rotating paddles break and combine the bulk of product in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.

Creating a homogeneous mixing effect requires different sizes and densities of the materials.

How does the V blender work?

It is made up of two cylinders that are positioned in a “V” shape. An intensifier bar can be added to the V blender, which can help in mixing and breaking up materials. The amount of material put into the v-blender has an impact on its efficiency.

The product in the two cylinders moves into the central common area with each turn of the V blender, and this process is done continually. The result is a homogeneous mix.

Processing works

Processing Works

When it comes to processing, Tops Group workers make sure that all machines are processed very well. Different processing machines are used for making different industrial powder mixing machines. These machines are lathing machines, saw machines, milling machines, folding machines, cutting machines, and others.

 We make sure that the output is fully welded, polished, and of high quality.

Ribbon Blender

Model TDPM 100 TDPM 200 TDPM 300 TDPM 500 TDPM 1000 TDPM 1500 TDPM 2000 TDPM 3000 TDPM 5000 TDPM 10000
Capacity(L) 100 200 300 500 1000 1500 2000 3000 5000 10000
Volume(L) 140 280 420 710 1420 1800 2600 3800 7100 14000
Loading rate 40%-70%
Length(mm) 1050 1370 1550 1773 2394 2715 3080 3744 4000 5515
Width(mm) 700 834 970 1100 1320 1397 1625 1330 1500 1768
Height(mm) 1440 1647 1655 1855 2187 2313 2453 2718 1750 2400
Weight(kg) 180 250 350 500 700 1000 1300 1600 2100 2700
Total Power (KW) 3 4 5.5 7.5 11 15 18.5 22 45 75

Paddle Blender

Model TPW-300 TPW-500 TPW-1000 TPW-1500 TPW-2000 TPW-3000
Effective volume(L) 300 500 1000 1500 2000 3000
Full volume(L) 420 650 1350 2000 2600 3800
Loading Ratio 0.6-0.8
Turning speed(rpm) 53 53 45 45 39 39
power 5.5 7.5 11 15 18.5 22
Total weight(kg) 660 900 1380 1850 2350 2900
Total size 1330*1130*1030 1480*1350*1220 1730*1590*1380 2030*1740*1480 2120*2000*1630 2420*2300*1780
R(mm) 277 307 377 450 485 534
Power supply 3P AC208-415V 50/60Hz

V Blender

Item TP-V100 TP-V200
Total Volume 100L 200L
Effective Loading Rate 40%-60% 40%-60%
Power 1.5kw 2.2kw
Stirrer Motor Power 0.55kw 0.75kw
Tank Rotate Speed 0-16 r/min 0-16 r/min
Stirrer Rotate Speed 50r/min 50r/min
Mixing Time 8-15mins 8-15mins
Charging Height 1492mm 1679mm
Discharging Height 651mm 645mm
Cylinder Diameter 350mm 426mm
Inlet Diameter 300mm 350mm
Outlet Diameter 114mm 150mm
Dimension 1768x1383x1709mm 2007x1541x1910mm
Weight 150kg 200kg

 

FAQ

1.Is the Industrial Powder Mixer Machine Water-Proof?

The standard design industrial powder blender is not fully water-proof. You can clean the tank inside by water washing freely,  but the electrical control box, motor & gear are not water-proof, you need to wipe with dry or wet cloth. However, these parts can be customized to water-proof design, to make a stainless steel shade to cover the control box button, and the motor & gearbox, then you can wash the whole machine by water freely.  This requirement should be informed before placing the order.

2.Why is it Effective for Many Industries?

It is commonly used for dry solid blending, liquid materials and is used in the following applications:

Pharmaceutical industry: mixing prior to powders and granules.

chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.

The food processing industry: cereals, coffee mixes, dairy powders, milk powder, and many more.

Construction industry: steel preblends and etc.

Plastics industry: mixing of masterbatches, mixing of pellets, plastic powders, and many more.

Polymers and other industries.

Many industries are now using industrial powder mixer machines.

3.Why is it Important to Use an Industrial Powder Mixer Machine?

It is important to use an industrial powder blender since it saves time and is less inconvenient. When compared to manual operation, the manufacturing process saves a significant amount of energy and time. The alignment method will link two machines in order to provide enough material on time. According to the company, the machine saves consumers time and increases overall production. Food, chemical, agricultural, comprehensive, batteries, and other industries use industrial powder mixer machines. It is designed for efficient mixing and blending.

4.Can It Be Used For Spice Powder?

Yes, industrial powder blender is effective for mixing spice powders, powder with liquid and powder with granules and even the smallest quantity of ingredient can be blended efficiently with large volumes.

5.Can It Be Used For Wet Powder?

Yes, industrial powder blenders are effective for mixing wet powders, powder with liquid and powder with granules and even the smallest quantity of ingredient can be blended efficiently with large volumes.

6.Can Dry Powder Be Mixed With Liquid?

Yes, industrial powder mixer machines are effective for mixing powder with liquid, powder and powder with granules and even the smallest quantity of ingredient can be blended efficiently with large volumes.

7.Can An Industrial Powder Mixer Machine Be Used For Home Purposes?

Yes, industrial powder blenders can be used by individuals and industries. A small capacity for individuals is suitable while big capacity is suitable for industries.

8.How is the quality inspection before machine delivery ?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your industrial powder mixer machine in our factory.

9.How Many Minutes is the Mixing Time?

It takes 5–10 minutes to be effective in mixing. For smaller models such as 100L, 200L, and 300L, the mixing time is within 3 minutes. Larger models, such as 3000L, 5000L, and 10,000, require more time to mix materials. Dry and solid ingredients are a simple process that can be easily blended by the industrial powder mixer machine. It can handle the bulk density of ingredients and give the right sized result.

10. How Long Does it Take to Ship the Machine from China?

It takes 7–10 days to produce a standard model. If you want to customize your industrial powder mixer machine, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

11.How About If There is a Factory Defect?

For factory defects, you can call or email a customer service hotline and for that, you will be advised on what is the best solution for the machine.

12.How Many Operators are Needed to Operate?

One operator is enough to operate the industrial powder blender in small sizes but if the industrial powder mixer machine is in big capacity you can ask for help.

13. How to Maintain the Mixer?

Add a little oil once every three or four months.  

Clean the industrial powder mixer machine after mixing materials.

14.How Can I Find a Third Party to Check the Mixer Machine Quality?

 The recommended third party is SGS, BV ,which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

15.How Do You Move the Mixer When Working for a Different Workshop?

The industrial powder mixer machine has a wheel that is easy to move in a different workshop.

16.How do you Control the Mixing Speed?

Through adjusting the frequency converter; the industrial powder blender can be adjusted to the speed.

17.How to Know What Types of Mixers Are Suitable for Me?

-The first step is to determine what product will be mixed in any type of industrial powder mixer machine.

-The second step is to select an appropriate model. You must calculate the appropriate volume based on the density of your product and the batch weight.

-The industrial powder blender quality is the most important factor to consider. The features are as follows:

-When discharging, discharge sealing has no dead angles.

-Powder can easily get lost in gaps, contaminating new powder if the old powder goes bad. This is why full-welding is essential in the food and pharmaceutical industries. On the other hand, full-welding and polishing can ensure that there are no gaps between hardware connections, showcasing machine quality and user experience.

-When cleaning, it’s simple to clean. It is safer to clean, as well as less time-consuming and inconvenient.

-Convenience and satisfaction can be ensured by charging or feeding powder material to the industrial powder blender.

– Simple to use and ensures safe functioning.

18.How to Feed the Products into the Mixer?

You can load the product into the mixer in a manual way or automatic way. The manual way is usually to load products in bags by labor; The automatic way is to link the mixer with a screw feeder, the people put products into the feeder, and the feeder transports products to the mixer automatically. 

Putting the product into the mixer is easy. You just need to feed the materials into the industrial powder  mixer machine by batch and set the timer for mixing.

19.How to Confirm If the Machine Material is SS304 or SS316?

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

20.How to Install the Mixer After Purchase?

When you receive the mixer, you just need to unpack the crates, and  connect the machine’s electricity power , then the machine can work. It is very easy to make machines work for any user.

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