Shanghai Tops Group has developed a linear screw capping machine with outstanding screw cap performance and easy operation. Because it pushes the caps more securely and causes less damage to the lids, this machine is more efficient than intermittent capping. The fuselage body is composed of stainless steel 304 material, which fulfills GMP criteria.
It is used in various screw cap bottle shapes in the food, pharmaceutical, chemical, and other industries.
Linear Screw Capping Machine Details
The conveyor elevates the caps, which are then blown into the track by the blower.
Two sensors in the track detect caps and automatically start and stop the cap feeder.
Cap dropping system (chute): When the cap passes through the chute’s exit, it automatically covers the bottle.
Cap pressing portion: When the cap is turned by the capping wheel, the cap pressing component applies pressure to the top of the cap.
A bottle clamp belt is efficient and secures bottles while moving them ahead with the help of the bottle conveyor at the bottom.
Three pairs of wheels twist caps off swiftly; the first pair can be set into a reverse turn to quickly place caps in their correct position.
Operation
The cap automatic control places the cap horizontally at a 30° angle. The bottle separator splits the bottle by passing through the cap area, bringing the cap down and covering the bottle opening. The bottle moves forward on the conveyor belt, and the capping belt secures the cap as it passes through three pairs of capping wheels.
The capping wheels apply pressure to both sides of the cap, tightening the cap and completing the capping procedure of a bottle.
Forming a Packing Production Line
The linear screw capping machine can be combined with filling and labeling equipment to create a packing line.
A bottle unscrambler + auger filler + linear screw capping machine + foil sealing machine + labeling machine are a few examples.
Linear Screw Capping Machine Test
The capping portion and the lid feeding portion are the two main components.
Bottles arrive (can be connected to the auto packing line) Convey → bottles at a uniform distance→ Raise lids→ Place lids on→ Lids are screwed on and pressed→ Bottles are detached.
Application Caps Type
Threaded base cover (plastic, most extensive cover), Thread cover for safety locks, Screw butterfly cap, and Threaded pump head cover
- Application Industry
- Full Certificates
- Data Sheet
| TP-TGXG-200 Linear Screw Capping Machine | |||
| Capacity | 50-120 bottles/min | Dimension | 2100*900*1800mm |
| Bottles diameter | Φ22-120mm ( customized according to requirement ) |
Bottles height |
60-280mm (customized according to requirement ) |
| Lid size | Φ15-120mm | Net Weight | 350kg |
| Qualified rate | ≥99% | Power | 1300W |
|
Material |
Stainless steel 304 |
Voltage |
220V/50-60Hz(or customized) |
FAQ
1. What Is The Use Of The Machine?
The linear screw capping machine is used to screw caps on bottles automatically. This is designed for use in an automated packing line. This machine is a continuous capping machine, not an intermittent capping machine. This machine is more efficient than intermittent capping because it securely presses the lids and causes less damage to the lids. It’s now widely used in the food, pharmaceutical, chemical industries and more.
2.What is the Function of Each Part of Linear Screw Capping Machine?
Intelligent
-The blower blows caps into the cap track after the conveyor has brought caps to the top.
-The cap feeder’s automatic running and stopping is controlled by a cap lack detecting device. Two sensors are located on opposite sides of the cap track, one to determine if the track is full of caps and the other to determine if the track is empty.
-Inverted lids are easily detected by the error lids sensor. Error caps remover and bottle sensor work together to achieve a satisfactory capping effect.
-By changing the moving speed of bottles at its position, the bottle separator will separate them from one another. In most cases, one separator is required for round bottles, and two separators are required for square bottles.
Efficient
-The bottle conveyor and cap feeder have a maximum speed of 100 bpm, allowing the machine to run at a high speed to accommodate varied packaging lines.
-Three pairs of wheel twist caps off rapidly; the first pair can be reversed to swiftly place caps in the correct position.
Convenient
-Adjust the height of the entire capping system with just one button.
-Adjust the width of the bottle capping track with the wheels.
-Cap feeder, bottle conveyor, capping wheels, and bottle separator can all be switched to open, close, or change speed.
-Flip the switch to change the speed of each set of capping wheels.
Easy to operate
-The use of a PLC and a touch screen control system with a simple operating program makes work easier and more efficient.
-The emergency stop button allows the machine to be stopped immediately in an emergency, keeping the operator safe.
3. Is The Machine Customized?
Yes, it can be customized according to the customer’s requirements. It is designed for use in an automated packing line and can add other processing equipment.
There are options:
Packing line 1
The linear screw capping machine can be integrated with filling and labeling machinery to create a packing line. Some examples are: bottle unscrambler + auger filler + linear screw capping machine + foil sealing machine.
Packing line 2
The linear screw capping machine can be connected with filling and labeling equipment to produce a packing line. Just a few examples include a bottle unscrambler + auger filler + linear screw capping machine + foil sealing machine + labeling machine.
4. Is An Engineer Available To Serve Overseas?
Yes, but the travel fee is your responsibility.
In order to save your cost, we will send you a video of full details of the machine installation and assist you till the end.
5. How can we Make Sure About the Machine Quality After Placing the Order?
Before delivery, we will send you the pictures and videos for you to check the machine quality. And also you can arrange for quality checking by yourself or by your contacts in China.
6. How Long Does The Linear Screw Capping Machine Lead Time?
For standard linear screw capping machines, the lead time is 25 days after receiving your down payment. As to customized machines, the lead time is about 30-35 days upon receiving your deposit. Such as customizing additional functions, etc.
7. What Shape Bottle/Jar Can The Machine Handle?
The linear screw capping machine can be applied to bottles with screw caps of different sizes, shapes, and materials.
Bottle size
It is suitable for bottles of 20-120mm in diameter and 60-180mm in height. Outside of this range, it can be adjusted to fit any bottle size.
Bottle shape
The linear screw capping machine can cap bottles of all shapes and sizes, including round, square, and sophisticated designs.
Bottle and cap material
The linear screw capping machine can handle different types of glasses, plastics, or metals.
Screw cap type
Any kind of screw cap, such as a pump, spray, or drop cap, can be screwed on using the linear screw capping machine.
8. How About if There is a Factory Defect?
For factory defects, you can call or email a customer service hotline and for that, you will be advised on what is the best solution for the machine.
9. How is the Quality Inspection Before Machine Delivery ?
Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.
After making the order, you can appoint an inspection body to check your linear screw capping machine in our factory.
10. What Are The Main Features Of The Linear Screw Capping Machine?
- Used for bottles and caps of various shapes and material.
- With PLC & touch screen control, easy to use.
- Suitable for all types of packaging lines, with a high and adjustable speed.
- The one-button start feature is quite convenient.
- The machine becomes more humanized and intelligent as a result of the detailed design.
- A good ratio in terms of machine appearance, as well as a high-level design and appearance.
- The machine’s body is composed of SUS 304 and meets GMP standards.
- All contact parts with the bottle and lids are constructed of food-safe materials.
- The size of different bottles will be displayed on a digital display screen, which will make changing bottles easier (Option).
- Optronic sensor to detect and remove bottles that have been incorrectly capped (Option).
- Automatically feed in lids with a stepped lifting system.
- The belt used to press the lids is inclined, allowing it to adjust the lid into the proper position before pressing.