auger filling machine

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automatic powder filling machine (3)

Low Cost Powder Filling Machine

Shanghai Tops Group has launched a low-cost powder filling machine for industrial needs. In the design of its servo auger filler, it uses advanced technology that is fully patented. There are different types of low-cost powder filling machines.

Tops Group can introduce modifications based on your specific requirements.

Shanghai Tops Group Different Types of Low Cost Powder Filling Machine

Semi-Automatic Powder Filler Machine
It is suitable for the low-speed filling of bottles and pouches. A small powder filler, standard models, and a high-level powder filler machine are available.
Semi-Automatic Powder Filling Machine with Pouch Clamp
It is suitable for pouch filling. After stamping the pedal plate, the pouch clamp will automatically hold the bag. After filling, it will automatically release the bag.
Line-Type Automatic Powder Filling for Bottles
It's for powder bottle filling. It can be linked to a powder feeder, a powder mixer, a capping machine, and a labeling machine to form an automatic packing line.
4 auger fillers
A higher-level solution for filling production line needs. It is made up of two sets of two filling heads. It is ideal for measuring, filling powders and granules.
DOUBLE head
It is suitable for high- speed filling. The maximum speed is 100 beats per minute. The check weighing and reject systems prevent expensive product wastage.
Powder Auger Filler Packing System
When the auger filler is combined with the packing machine, it creates a powder packing machine. It can be linked to a roll-film sachet filling and sealing machine.
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Low Cost Powder Filling Machine Function

There are both automatic and semi-automatic low-cost powder filling machines available. It is capable of filling and dosing. It is suitable for many industries, like pharmaceuticals, agriculture, etc.

There is also a touch screen display and PLC control. You can pack anything from fine powder to granules and weights by changing the auger pieces.

semi auto filler
line type

Line-Type Automatic Low Cost Powder Filling Machine Function

Line-Type Automatic for Bottles perform well in terms of dosing and filling. The bottle stopper holds the bottle back so that the bottle holder can elevate it under the filler, and the bottle is automatically moved into position by the conveyor. After the bottles have filled, the conveyor mechanically transports them forward.

Semi- Automatic Type Function

The semi-automatic low-cost powder filling machine is for dosing and filling. It is done manually by placing the bottle or pouch on the plate beneath the filler and then removing the bottle after it has filled. Use a lathing auger screw to ensure precise filling accuracy.

A tuning fork sensor or a photoelectric sensor is used.

semi-automatic auger filler type work
packing line (2)

Powder Packing Line

A packing line is a packing solution for more efficient operation. It can be formed by connecting the low-cost powder filling machine to other machines.

Unscrambler for bottles + automatic powder filling machine  + screw capping machine + induction sealing machine + labeling machine

1.Semi-Automatic Type

Model

TP-PF-A10

TP-PF-A11

TP-PF-A14

Control system

PLC & Touch Screen

PLC & Touch Screen

PLC & Touch Screen

Hopper

11L

25L

50L

Packing Weight

1-50g

1 – 500g

10 – 5000g

Weight dosing

By auger

By auger

By auger

Weight Feedback

By off-line scale (in picture)

By off-line scale (in picture)

By off-line scale (in picture)

Packing Accuracy

≤ 100g, ≤±2%

≤ 100g, ≤±2%; 100 – 500g, ≤±1%

≤ 100g, ≤±2%; 100 – 500g, ≤±1%; ≥500g,≤±0.5%

Filling Speed

40 – 120 times per min

40 – 120 times per min

40 – 120 times per min

Power Supply

3P AC208-415V 50/60Hz

3P AC208-415V 50/60Hz

3P AC208-415V 50/60Hz

Total Power

0.84 KW

0.93 KW

1.4 KW

Total Weight

90kg

160kg

260kg

Overall Dimensions

590×560×1070mm

800×790×1900mm

1140×970×2200mm

2. Semi-Automatic with Pouch Clamp

Model

TP-PF-A11S

TP-PF-A14S

TP-PF-B12

Control system

PLC & Touch Screen

PLC & Touch Screen

PLC & Touch Screen

Hopper

25L

50L

100L

Packing Weight

1 – 500g

10 – 5000g

1kg – 50kg

Weight dosing

By load cell

By load cell

By load cell

Weight Feedback

Online weight feedback

Online weight feedback

Online weight feedback

Packing Accuracy

≤ 100g, ≤±2%; 100 – 500g, ≤±1%

≤ 100g, ≤±2%; 100 – 500g, ≤±1%; ≥500g,≤±0.5%

1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1%

Filling Speed

40 – 120 times per min

40 – 120 times per min

2– 25 times per min

Power Supply

3P AC208-415V 50/60Hz

3P AC208-415V 50/60Hz

3P  AC208-415V  50/60Hz

Total Power

0.93 KW

1.4 KW

3.2 KW

Total Weight

160kg

260kg

500kg

Overall Dimensions

800×790×1900mm

1140×970×2200mm

1130×950×2800mm

3. Line-Type Automatic for Bottles

Model TP-PF-A21 TP-PF-A22
Control

system

PLC & Touch Screen PLC & Touch Screen
Hopper 25L 50L
Packing

Weight

1-500g 10-5000g
Weight   

dosing

By auger By auger
Packing

Accuracy

≤ 100g, ≤±2%; 100 –

500g,

≤±1%

≤ 100g, ≤±2%; 100 –

500g,

≤±1%; > 500g, ≤±0.5%

Filling Speed 40– 120 times per min 40– 120 times per min
Power

Supply

3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 1.2 KW 1.6 KW
Total Weight 160kg 300kg
Overall

Dimensions

1500×760×1850mm 2000×970×2300mm

4. New Type Four Auger Fillers

Working position 2 lanes + 4 fillers
Dosing mode Directly dosing by auger
Filling weight 1 – 500g
Filling Accuracy 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1%
Filling Speed 100 – 120  10 – 120 bottles per min
Power Supply 3P AC208 – 415V  50/60Hz
Air Supply 6 kg/cm0.2m3/min
Total power 4.17Kw
Total Weight 500kg
Overall Dimensions 3000×940×1985mm
Hopper Volume 51L*2

5.Double head type

Dosing mode

Double lines dual filler filling with online weighing

Filling Weight

100 – 2000g

Container Size

Φ60-135mm; H 60-260mm

Filling Accuracy

100-500g, ≤±1g; ≥500g,≤±2g

Filling Speed

Above 100 cans/min(#502),Above 120 cans/min(#300 ~ #401)

Power Supply

3P  AC208-415V  50/60Hz

Total Power

5.1 kw

Total Weight

650kg

Air Supply

6kg/cm  0.3cbm/min

Overall Dimension

2920x1400x2330mm

Hopper Volume

85L(Main) 45L (Assist)

FAQ

1. Is The Machine Operated By Manual or Auto?

The low cost powder filling machine can be operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away once it has been filled. 

It is also operated automatically. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically.

2. Can I Use a Low Cost Powder Filling Machine for Home Purposes?

Yes, the low cost powder filling machine has a desktop table type, which is the smallest model for laboratory use. It is also suitable for home purposes since it is small and manually operated. 

3. What Is The Maintenance Of The Machine?

-Add a little oil once every three or four months.

–  Add a little Grease on the stir motor chain once every three or four months.

–  The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.

-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.

-Clean the material bin in time

-Clean hopper in time

4. Does The Low Cost Powder Filling Machine Have an Optional Hopper?

Yes, the low cost powder filling machine has an optional hopper. The half-open hopper and hanging hopper.

Half-open hopper: This level split hopper is easy to clean and open.

Hanging hopper: The lower section of the combine hopper is built for fine powder and has no gaps.

5.What Are the Different Types of Low Cost Powder Filling Machines?

There are six different types of low cost powder filling machine and those are:

Semi-Automatic Type

 Semi-Automatic with Pouch Clamp

Line-Type Automatic for Bottles

New Type Four Auger Fillers

Double Head Type

Powder Packing System Type

6. What Is the Function of Each Machine?

Semi-Automatic Type

The semi-automatic low cost powder filling machine type is ideal for low-speed filling. It can handle both bottles and pouches because the operator must manually arrange bottles on a plate under the filler and move them away after filling. The hopper can be completely made of stainless steel. Besides, the sensor could be a tuning fork sensor or a photoelectric sensor. We have small powder filler machines, standard models, and high-level powder filler machines.

Semi-Automatic with Pouch Clamp

The pouch powder filling machine has a pouch clamp and is a semi-automatic low cost powder filling machine. The pouch clamp will automatically hold the bag after stamping the pedal plate. It will automatically release the bag once it has been filled. Because the TP-PF-B12 is a big model, it includes a plate that raises and lowers the bag during filling to reduce dust and weight error. It has a load cell that can detect actual weight; gravity will cause an error if the powder is poured from the end of the filler to the bottom of the bag. The plate raises the bag, allowing the filling tube to enter. The plate gently falls during the filling process.

Line-Type Automatic for Bottles

A line-type automatic low cost powder filling machine is commonly used in powder bottle filling. It can be linked to a powder feeder, powder mixer, capping, and labeling machine to create an automatic packing line. The bottle stopper holds back bottles so that the bottle holder can use the conveyor to raise the bottle under the filler. The conveyor automatically moves each bottle forward after it has been filled. It can handle all bottle sizes on a single machine and is ideal for users with a variety of packaging dimensions. A halted stainless-steel hopper and a full stainless-steel hopper are available as options. There are two kinds of sensors on the market. It can also be customized to include an online weighing capability for extreme precision.

New Type Four Auger Fillers

This machine is a complete, cost-effective solution to your filling production line requirements. Powder and granular measuring and filling consists of two sets of two filling heads, an independently motorized chain conveyor mounted on a sturdy, stable frame base, and all necessary accessories to reliably move and position containers for filling, dispense the required amount of product, and quickly move the filled containers away to other equipment in your line (e.g., cappers, labelers, etc.). It is best suited for fluidic or low-fluidity materials such as milk powder, albumen powder, pharmaceuticals, condiments, and more.

The 4 auger fillers dosing and filling machine is a compact model that takes up little space, but it fills four times faster than a single auger head. It has a comprehensive control system. There are two lanes, each with two filling heads capable of performing two independent fillings. There would be one set of horizontal screw conveyors with two outlets that feed materials into the two auger hoppers.

Double Head Type

A double-head low cost powder filling machine is used to achieve high-speed filling. The fastest speed is 100 beats per minute. The check weighing and reject system prevents costly product waste due to the high accuracy of weight control. It is frequently used in the production of milk powder.

Powder Packing System Type

When the powder auger filler and the packing machine are combined, a powder auger filler packing machine is formed. It can work in tandem with a roll film sachet filling and sealing machine, a micro doypack packaging machine, a rotary pouch packing machine, or a premade pouch packing machine.

7. What Application Industries Are Suited For Low Cost Powder Filling Machines?

The application industry to which it is applicable:

Semi-Automatic Powder Filler Machine is suitable for fluidic or low-fluidity materials like:

Food Industry: coffee powder, wheat flour, condiment, solid drink

Pharmaceutical Industry: veterinary drugs, dextrose, pharmaceuticals, powder additive

Agricultural Industry: agriculture pesticide, and more

Construction industry:  talcum powder, and more

Chemical Industry:  dyestuff, and more

Semi-Automatic Powder Filling Machine with Pouch Clamp is suitable for fluidic or low-fluidity powder and small granular materials like:

Food Industry: instant noodles, flour, proteins, flavors, sweetener, condiment, solid coffee powder, formula milk powder

 Pharmaceutical Industry: medicines, beverages, veterinary medications, dextrose

Construction industry:  talcum powder, and more

Agricultural Industry: agriculture pesticide, and more

Chemical Industry:  dyestuff, and more

Line-Type Automatic Powder Filling for Bottles is mostly fluidic or low-fluidity materials, such as:

Food Industry: coffee powder, wheat flour, condiments, solid drinks

Pharmaceutical Industry: veterinary medications, dextrose, powder additives

Construction industry:  talcum powder, and more

Agricultural Industry: agriculture pesticide, and more

Chemical Industry:  dyestuff, and more

New Type Four Auger Fillers

 It is best suited for fluidic or low-fluidity materials such as milk powder, albumen powder, pharmaceuticals, condiments, and more.

Double Head type is commonly used in the manufacturing of milk powder.

8. What Materials is the Machine Made Of?

The machine is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.

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