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Mixing Tank

Shanghai Tops Group used a mixing system to thoroughly mix free-flowing solids. Items are manually processed or delivered into the mixing chamber via a vacuum conveyor and a quick feed port. Because of the mixing chamber’s 360-degree rotation, the items are blended to a high standard of uniformity.

We also have related machines like ribbon mixers, paddle mixers, v-mixers, and more.

Different Model of Mixing Tank

The volume is 200L, with an effective loading rate of 40%-60%. The powder is 1.5kw, the tank rotates at 12r/min, the mixing time is 4-8 minutes, the length is 1400mm, the width is 800mm, the height is 1850mm, and the weight is 310kg.
The volume is 300L, with an effective loading rate of 40%-60%. The powder is 3kw, the tank rotates at 12r/min, the mixing time is 10-15 minutes, the length is1900mm, the width is 800mm, the height is1940mm, and the weight is 550kg.
2000L
The volume is 500L, with an effective loading rate of 40%-60%. The powder is 1.5kw, the tank rotates at 12r/min, the mixing time is 4-8 minutes, the length is 1400mm, the width is 800mm, the height is 1850mm, and the weight is 280kg.
The volume is 1000L, with an effective loading rate of 40%-60%. The powder is 4kw, the tank rotates at 12r/min, the mixing time is 4-8 minutes, the length is 2700mm, the width is 1500mm, the height is 2370mm, and the weight is 810kg.
The volume is 1500L, with an effective loading rate of 40%-60%. The powder is 5.5kw, the tank rotates at 12r/min, the mixing time is 15-20 minutes, the length is 2900mm, the width is 800mm, the height is 2500mm, and the weight is 980kg.
The volume is 2000L, with an effective loading rate of 40%-60%. The powder is 7kw, the tank rotates at 12r/min, the mixing time is 4-8 minutes, the length is 3100mm, the width is 1900mm, the height is 3500mm, and the weight is 1500kg.
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Working Principle

A mixing tank is intended for thoroughly blending free-flowing solids. A fast feed port is used to manually or automatically feed materials into the mixing chamber. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity.

Cycle times are typically in the tens of minutes range. Depending on the liquidity of your product, you can adjust the mixing time on the control panel.

The Inside of the Tank

  • The interior has been completely welded and polished. Discharge is simple and sanitary because there are no dead angles.
  • To improve mixing efficiency, an intensifier bar is included.
  • The tank is entirely made of stainless steel 304.

There are numerous structures to choose from.

Rotary scrapers and Fixed scrapers

Rotary bars

Station for Charging

-The movement of the feeding inlet cover is controlled by a lever.
-Stainless steel construction
-There are numerous structures to choose from.
Cover is movable
Butterfly valve, manual
Butterfly valve, pneumatic

More Details

movable gate
When the machine's safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be altered.
The interior has been welded and polished to perfection. Because there are no dead angles, discharge is simple and sanitary.
electric control system
A time switch can be used to adjust the mixing time depending on the material and blending process.
A lever controls the movement of the feeding inlet cover. It is made of stainless steel.
movable gate
When the machine's safety fence is opened, it comes to a complete stop, protecting the operator.
When the machine's safety fence is opened, it comes to a complete stop, protecting the operator.

This mixing tank is commonly used in dry solid mixing materials and used in the following application:

  • Pharmaceuticals: mixing prior to powders and granules
  • Chemicals: metallic powder mixtures, pesticides and herbicides and many more
  • Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
  • Construction: steel preblends and
  • Plastics: mixing of master batches, mixing of pellets, plastic powders and many more
Item TP-W200 TP-W300 TP-W500 TP-W1000 TP-W1500 TP-W2000
Total Volume 200L 300L 500L 1000L 1500L 2000L
Effective Loading Rate 40%-60%
Power 1.5kw 2.2kw 3kw 4kw 5.5kw 7kw
Tank Rotate Speed 12 r/min
Mixing Time 4-8mins 6-10mins 10-15mins 10-15mins 15-20mins 15-20mins
Length 1400mm 1700mm 1900mm 2700mm 2900mm 3100mm
Width 800mm 800mm 800mm 1500mm 1500mm 1900mm
Height 1850mm 1850mm 1940mm 2370mm 2500mm 3500mm
Weight 280kg 310kg 550kg 810kg 980kg 1500kg

FAQ

1.What is the Working Principle of the Mixing Tank?

A mixing tank is designed to thoroughly mix free-flowing solids. The materials are manually or by vacuum conveyor fed into the mixing chamber via a fast feed port. Because of the 360-degree rotation of the mixing chamber, the materials are completely mixed with a high degree of homogeneity. Typical cycle times are about ten minutes. On the control panel, you can adjust the mixing time based on the liquidity of your product.

2.What are the Special Features?

-Extremely even mixing. Two tapered structures are joined together. High mixing efficiency and uniformity result from 360-degree rotation.

-Both the internal and external surfaces of the mixer’s mixing tank are fully welded and polished.

-No cross-contamination occurs. There is no dead angle at the contact point in the mixing tank, and the mixing process is gentle, with no segregation and no residue when discharged.

-Longer service life. It is made of stainless steel, which is resistant to rust and corrosion, stable, and long-lasting.

-All materials are stainless steel 304, with the contact part available in stainless steel 316.

-Mixing uniformity can reach 99.9%.

-Charging and discharging materials are simple.

-Cleaning is simple and risk-free.

3.What are the Detailed Parts?

Safety Features

When the machine’s safety barrier is opened, the machine automatically stops, keeping the operator safe. It can also be customized.

There are different designs to choose from and can be customized.

  • Movable Gate
  • Fence Railing

The Inside of the Tank

  • The interior has been welded and polished completely. With no dead angles, discharge is simple and sanitary.
  • It includes an intensifier bar to improve mixing efficiency.
  • The tank is entirely constructed of stainless steel 304.
  • Stirring structure for your choice:
    • Rotary scrapers
    • Fixed scraper
    • Rotary bars

The Power Control Panel

-The mixing time can be adjusted using a time relay depending on the material and mixing process.

-An inch button is used to adjust the tank’s position for feeding and discharging materials.

-It has a heating protection setting to keep the motor from overloading.

Charging Port

-A lever controls the movement of the feeding inlet cover.

-It is made of stainless steel

-It can be customized

-Different styles to choose

  • Movable cover
  • Manual butterfly valve
  • Pneumatic butterfly valve

4.What’s the Better Choice Between a New Mixer and a Second-Hand Mixer?

The new mixer is the better choice because it is surely in good quality and you can get professional service and maintenance from the supplier; But for the secondhand mixer, you can’t get professional service from the supplier, and it is not easy to get customized spare parts in the market.

5.What Is the Best Shipping Method for a Mixer?

For transporting mixing tank, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

6.How to Confirm If the Machine Material is SS304 or SS316? 

 304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

7.How Can I Find a Third Party to Check the Mixer Machine Quality?

 The recommended third party is SGS, BV, which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

8.How is the Quality Inspection Before Machine Delivery?

Before you make the order, our sales will communicate all details with you until you get a satisfying solution from our technician. We can use your product or similar one in the China market to test our machine, then feed you back the video to show the effect.

After making the order, you can appoint an inspection body to check your mixing tank in our factory.

9.What is the Use and Where to be Used For?

This mixing tank consists of a support part, mixing tank, motor and electrical cabinet. It is widely used in food, chemical and pharmacy industry to mix dry powder such as milk powder, coffee powder, wheat flour, corn flour, maize flour, rice flour, oats flour, protein powder, cosmetic powder, chili powder, onion powder, spar powder, chicken powder, gourmet powder, egg powder, washing powder, detergent powder, talcum powder, condiment, solid drink, veterinary drugs, dextrose, pharmaceutical, titanium oxide, powder additive, moringa powder, agriculture pesticide, dyestuff, and so on.

10.What Is the Application of the Machine?

This mixing tank is commonly used in dry solid mixing materials and used in the following application:

  • Pharmaceuticals: mixing prior to powders and granules
  • Chemicals: metallic powder mixtures, pesticides and herbicides and many more
  • Food processing: cereals, coffee mixes, dairy powders, milk powder and many more
  • Construction: steel preblends and
  • Plastics: mixing of master batches, mixing of pellets, plastic powders and many more

11.What Materials is the Mixer Made Of?

All materials are stainless steel 304, stainless steel 316 for contact part is optional.

Internal finish parts are fully welded and bright polish

External finish parts are fully welded and bright polish

12.Is the Mixer operated by Manual or Auto?

The materials are fed into the mixing chamber via a fast feed port, either manually or by vacuum conveyor. Because of the mixing chamber’s 360-degree rotation, the materials are completely mixed with a high degree of homogeneity. Cycle times are typically in the tens of minutes. The mixing time can be adjusted on the control panel based on the liquidity of your product.

13.What Is the Best Model of Mixer for a Large Amount of Material?

TP-W2000 Model

It is the largest mixing tank model. It has a large capacity and can be customized to meet the customer’s specific requirements.

 

 

 

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