A powder bottle filling machine for industrial applications has been developed by Shanghai Tops Group. It is used for work filling and dosing. It has completely proprietary technology in the design of its servo auger filler. 

Tops Group’s powder bottle filling machine can be customized to match your specific requirements.

Shanghai Tops Group Different Types of Powder Bottle Filling Machine

Semi-auto type

A compact model for dosing all types of dry powder into bottles, both free-flow and non-free-flow powder. With a high rate of speed and accuracy.

Automatic linear type

bottles with a straight-feed system with a powder vertical-feed system for measuring and filling various dry powders.

4 auger fillers

The dosing and filling machine is a space-saving device, yet the filling speed is four times faster than a single auger head.

DOUBLE head

At line speeds of up to 100 bpm, it can dispense powder into a round-shaped rigid container.

Rotary Automatic Auger Powder Filling Machine

Filling is controlled by a servo system, which allows for variable speed and great accuracy.

BIG bag type (2)

It is primarily intended for fine powders that quickly spew dust and require high-accuracy packing.

Powder Bottle Filling Machine Function

The system consists of dosing/filling devices, an electrical control cabinet, a touch screen, a weighing scale, and a conveyor. This powder bottle filling machine can weigh and fill powder bottles. Due to its unusual design, it is better suited to packaging easy-flow or non-flow products.

It has excellent speed and precision capabilities.

powder bottle
milk powder (2)

The Powder Filling Machine for Bottles

This sequence can be filled with kohl, glitter powder, pepper, cayenne pepper, milk powder, rice flour, albumen powder, soy milk powder, coffee powder, medical powder, additive, essence,  spice, etc. It can also form a complete can filling work line with other related machines.

Packing Line

A packing line can be created by connecting the powder bottle filling machine to additional machines. The other setup for forming a packing line is shown below.

Bottle unscrambler + powder bottle filling machine + Capping machine + Aluminum foil sealing machine

packing line (2)

Online Weighing System

volume mode
weight mode

Switching between weight and volume modes is straightforward.

Volume Mode 

The powder volume is reduced by turning the screw one turn. To accomplish the desired fill weight, the control system will indicate how many spins the screw must complete.

Weighing Mode

A load cell sits beneath the filling plate and measures the filling weight in real-time. The first filling is quick and substantial, achieving 80% of the filling weight required.

The second filling is a little slower and more precise, with the remaining 20% based on the weight of the first.

Weight mode is more accurate, but it takes a bit longer.

banner (4)
  1.   Semi-Automatic type

    Model TP-PF-A10  TP-PF-A11           TP-PF A11S  TP-PF-A14                 TP-PF-A14S
    Control

    system

    PLC &Touch Screen       PLC & Touch Screen         PLC & Touch Screen
    Hopper 11L 25L 50L
    Packing

    Weight

    1-50g 1-500g 10-5000g
    Weight   

    dosing

    By auger  By auger       By load cell By auger    By load cell
    Weight

    Feedback

    By off-line    scale ( in      picture) By off-line       Online

    scale ( in          weight

    picture)           feedback

    By off-line   Online

    scale ( in     weight

    picture)        feedback

    Packing

    Accuracy

    ≤ 100g, ≤±2% ≤ 100g, ≤±2%; 100 –

    500g, ≤±1%

    ≤ 100g, ≤±2%; 100 – 500g, ≤±1%;>500g, ≤±0.5%
    Filling Speed 20 – 120 times per min 20 – 120 times per min 20 – 120 times per min
    Power

    Supply

    3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
    Total Power 0.84 KW 0.93 KW 1.4 KW
    Total Weight 90kg 160kg 260kg
    Overall

    Dimensions

    590×560×1070mm 800×790×1900mm 1140×970×2200mm

2. Linear Type

Model TP-PF-A21 TP-PF-A22
Control

system

PLC & Touch Screen PLC & Touch Screen
Hopper 25L 50L
Packing

Weight

1-500g 10-5000g
Weight   

dosing

By auger By auger
Packing

Accuracy

≤ 100g, ≤±2%; 100 –

500g,

≤±1%

≤ 100g, ≤±2%; 100 –

500g,

≤±1%; > 500g, ≤±0.5%

Filling Speed 40– 120 times per min 40– 120 times per min
Power

Supply

3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 1.2 KW 1.6 KW
Total Weight 160kg 300kg
Overall

Dimensions

1500×760×1850mm 2000×970×2300mm

3. Rotary Type

Model TP-PF-A32 TP-PF-A31
Control System PLC & Touch Screen PLC & Touch Screen
Hopper 35L 50L
Packing Weight 1-500g 10-5000g
Weight dosing By auger By auger
Container Size Φ20100mm, H15-150mm Φ30160mm, H50260mm
Packing Accuracy ≤ 100g, ≤±2%;

100 –500g, ≤±1%

≤ 100g, ≤±2%; 100 – 500g,

≤±1%; > 500g, ≤±0.5%

Filling Speed 20– 50 times per min 20– 40 times per min
Power Supply 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 1.8 KW 2.3 KW
Total Weight 250kg 350kg
Overall Dimensions 1400×830×2080mm 1840×1070×2420mm

4. Double Head Type

Dosing mode Double lines dual filler filling with online weighing
Filling Weight 100 – 2000g
Container Size Φ60-135mm; H 60-260mm
Filling Accuracy 100-500g, ≤±1g; ≥500g,≤±2g
Filling Speed Above 100 cans/min(#502),Above 120 cans/min(#300 ~ #401)
Power Supply 3P  AC208-415V  50/60Hz
Total Power 5.1 kw
Total Weight 650kg
Air Supply 6kg/cm  0.3cbm/min
Overall Dimension 2920x1400x2330mm
Hopper Volume 85L(Main) 45L (Assist)

5.  4 Auger Fillers Type

工位/Working position 双排带+四充填 2 lanes + 4 fillers
计量方式/Dosing mode 螺杆定量Directly dosing by auger
罐装重量/Filling weight 1 – 500g
罐装精度/Filling Accuracy 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1%
罐装速度/Filling Speed 100 – 120 瓶/分钟 10 – 120 bottles per min
电源/Power Supply 3P AC208 – 415V  50/60Hz
压缩空气/Air Supply 6 kg/cm0.2m3/min
整机功率/Total power 4.17Kw
整机重量/Total Weight 500kg
整机体积/Overall Dimensions 3000×940×1985mm
料箱容积/Hopper Volume 51L*2

6. Big Bag Type

Model

TP-PF-B11

TP-PF-B12

Control system

PLC & Touch Screen

PLC & Touch Screen

Hopper

Quick disconnecting hopper 75L

Quick disconnecting hopper 100L

Packing Weight

1kg-10kg

1kg – 50kg

Dosing mode

With online weighing;

Fast and slow filling

With online weighing;

Fast and slow filling

Packing Accuracy

1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1%

1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1%

Filling Speed

2– 25 times per min

2– 25 times per min

Power Supply

3P  AC208-415V  50/60Hz

3P  AC208-415V  50/60Hz

Total Power

2.5kw

3.2 KW

Total Weight

400kg

500kg

Overall Dimensions

1030×950×2700mm

1130×950×2800mm

 

FAQ

1. What Is the Function of Each Machine?

Semi-Automatic Powder Filling Machine ( desktop table type, standard model type, high level type)

The semi-automatic powder filling machine is ideal for low-speed filling. It can handle both bottles and pouches because the operator must manually arrange bottles on a plate under the filler and move them away after filling. The hopper can be completely made of stainless steel. Besides, the sensor could be a tuning fork sensor or a photoelectric sensor. We have small powder filler machines, standard models, and high-level powder filler machines.

Automatic linear type

A powder bottle filling machine with automatic lines performs well for dosing and filling. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically. It is perfect for users who have different packing dimensions because it can handle different sizes of bottle on one machine. The fork sensor and the photoelectric sensor are the two types of sensors accessible. It can be combined with a powder feeder, a powder mixer, a capping machine, and a labeling machine to create an automatic packing line.

Automatic rotary type

A high-speed automatic rotary type is used to put powder into bottles. Because the bottle wheel can only accommodate one diameter, this type of auger powder filling machine is best for customers who only have one or two diameter bottles. In general, the speed and precision of the automatic liner type are greater. Additionally, the automatic rotary type has online weighing and rejection capabilities. The filler will fill powder in real time based on the filling weight, with the rejection mechanism recognizing and discarding unqualified weight. The machine cover is a personal preference.   

4 auger fillers

This Machine is a complete, economical solution to your filling production line requirements. Can measuring and filling powder and granular. It consists of the 2 sets of 2 Filling Heads, an independent motorized chain conveyor mounted on a sturdy, stable frame base, and all necessary accessories to reliably move and position containers for filling, dispense the required amount of product, then quickly move the filled containers away to other equipment in your line (e.g., cappers, labelers, etc.). It fits more to the fluidic or low-fluidity materials, like milk powder, albumen powder, pharmaceuticals, condiment, solid drink, white sugar, dextrose, coffee, agriculture pesticide, granular additive, and so on.

Double head type

Automatic double head type powder bottle filling machine is capable of dispensing powder into round-shaped rigid containers at line speeds up to 100 bpm, Multi-stages filling integrated with check weighing and reject system which provides precise weight control to save expensive product give-away and features high output and high accuracy. Milk powder filling machine is widely used in milk powder production lines with good outcome and stable performance. 

Big bag type   

This big bag is designed to hold a large amount of material weighing more than 5kg but less than 50kg. This machine can perform measurements, two-filling, up-down work, and other operations. The following is based on the weight sensor’s feedback. It’s suitable for filling fine powders that require precise packing, such as additives, carbon powder, fire extinguisher dry powder, and other fine powders, just like other types of auger powder filling machines.

2. What Application Industries Are Suited For Powder Bottle Filling Machines?

The application industry to which it is applicable:

Powder bottle filling machine ( Desktop table type, standard model type, high level type)  is suitable for fluidic or low-fluidity materials like:

Food Industry: coffee powder, wheat flour, condiment, solid drink

Pharmaceutical Industry: veterinary drugs, dextrose, pharmaceuticals, powder additive

Agricultural Industry: agriculture pesticide, and more

Construction industry:  talcum powder, and more

Chemical Industry:  dyestuff, and more

Semi-automatic powder bottle filling machine with pouch clamp and big bag type is suitable for fluidic or low-fluidity powder and small granular materials like:

Food Industry: instant noodles, flour, proteins, flavors, sweetener, condiment, solid coffee powder, formula milk powder

Pharmaceutical Industry: medicines, beverages, veterinary medications, dextrose

Construction industry:  talcum powder, and more

Agricultural Industry: agriculture pesticide, and more

Chemical Industry:  dyestuff, and more

Automatic Rotary Type

Powder bottle filling machine  is suitable for dry syrup, talcum, spices powder, flour, Free Flowing Powders, Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder, etc.

4 auger fillers

like milk powder, albumen powder, pharmaceuticals, condiments, solid drink, white sugar, dextrose, coffee, agriculture pesticide, granular additive, and so on.

Double head type

Powder bottle  filling machines are widely used in milk powder production lines with good outcome and stable performance. 

3. What Are the Different Types of Powder Bottle Filling Machine?

Semi-Automatic Type 

Automatic Linear Type

Automatic Double Head Type

4 Auger Fillers Type 

Automatic Rotary Type 

Big Bag Type 

4.What Materials is the Machine Made Of?

 The powder bottle filling machine is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.

5. Is The Machine Operated By Manual or Auto?

The powder bottle filling machine can be operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away once it has been filled. 

It is also operated automatically. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically.

6.Can I Use a Filling Machine for Home Purposes?

Yes, the powder bottle filling machine has a desktop table type, which is the smallest model for laboratory use. It is also suitable for home purposes since it is small and manually operated. 

7.What Is The Maintenance Of A Filling Machine?

-Add a little oil once every three or four months.

  Add a little Grease on the stir motor chain once every three or four months.

  The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.

-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.

-Clean the material bin in time

-Clean hopper in time

 

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