Shanghai Tops group has designed an industrial use called the powder filling machine. It has advanced technology and large production capability. It has fully patented technology in the design of its servo auger filler. Tops Group can customize the powder filling machine to your specifications.
Shanghai Tops Group Different Types of Powder Filling Machines
It is ideal for low-speed filling and can handle both bottles and pouches. We have a small powder filler, standard models, and a high-level powder filler machine.
The pouch clamp automatically holds the bag after stamping the pedal plate. It automatically releases the bag after being filled. The TP-PF-B12 is a big model.
It is best for powder bottle filling. It can handle all bottle sizes on a single machine and is ideal for users with different packaging dimensions. It can also connect to other tools.
It’s a complete, cost-effective solution to your filling production line needs. It is made of two sets of two filling heads. Can measure, fill powder, and granule.
It’s best to achieve high-speed filling. The fastest speed is 100 beats per minute. The check weighing and reject system prevents costly product waste.
When a powder auger filler and a packing machine are combined, a powder packing machine is an outcome. It can work with a sealing machines, etc.
What is an Automatic Powder Filling Machine?
Powder filling machines with automatic lines are productive for dosing and filling. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor can automatically move the bottle in.
As it can handle different sizes of bottles on one machine, it is ideal for users with varying packing dimensions.
What is a Semi-Automatic Powder Filling Machine?
A semi-automatic powder filler is for dosing and filling. It is handled manually by placing the bottle or pouch on the plate under the filler and then removing the bottle after filling. To make sure precise filling accuracy, use a lathing auger screw.
The sensor can be a tuning fork sensor or a photoelectric sensor.
What is a New Type 4 Auger Fillers Machine?
It is a compact model that takes up little space, but it fills four times faster than a single auger head. It has a centralized control system. There are two lanes, each with two filling heads capable of performing two independent fillings.
It has one horizontal screw conveyor with two outlets that feed materials into the two auger hoppers.
Application Industry
Many industries are applicable to powder filling machines and suitable for fluidic or low-fluidity powder and small granular materials:
coffee powder, wheat flour, condiment, solid drink, instant noodles, flour, proteins, flavors, sweetener, condiment, solid coffee powder, formula milk powder, powder additive, medicines, beverages, veterinary medications, dextrose, agriculture pesticide, talcum powder, dyestuff and more.
Online Weighing System
It is easy to change between the weight and volume modes.
Volume mode
The powder volume is reduced by turning the screw one round. The control system will define how many spins the screw must make to reach the chosen fill weight.
Weight mode
A load cell is located beneath the filling plate and measures the filling weight in actual time. The first filling is quick and mass-filled, achieving 80% of the target filling weight.
The second filling is slow and precise, supplementing the remaining 20% based on the weight of the timely filling.
Weight mode is more accurate, but speed is little bit slower than volumetric dosing mode.
Detailed Introduction of Tops Group Powder Filler Machine
- Powder Filler Machine Processing
- Specification Sheet
- Detailed Pictures
- Full Certificates
- Semi-Automatic Powder Filler Machine
Model TP-PF-A10 TP-PF-A11 TP-PF A11S TP-PF-A14 TP-PF-A14S Control system
PLC &Touch Screen PLC & Touch Screen PLC & Touch Screen Hopper 11L 25L 50L Packing Weight
1-50g 1-500g 10-5000g Weight dosing
By auger By auger By load cell By auger By load cell Weight Feedback
By off-line scale ( in picture) By off-line Online scale ( in weight
picture) feedback
By off-line Online scale ( in weight
picture) feedback
Packing Accuracy
≤ 100g, ≤±2% ≤ 100g, ≤±2%; 100 – 500g, ≤±1%
≤ 100g, ≤±2%; 100 – 500g, ≤±1%;>500g, ≤±0.5% Filling Speed 20 – 120 times per min 20 – 120 times per min 20 – 120 times per min Power Supply
3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz Total Power 0.84 KW 0.93 KW 1.4 KW Total Weight 90kg 160kg 260kg Overall Dimensions
590×560×1070mm 800×790×1900mm 1140×970×2200mm
2. Semi-Automatic Powder Filling Machine with Pouch Clamp
| Model | TP-FF-A11 TP-PF A11N | TP-PF-A11S TP-PF A11NS | TP-FF-A14 TP-PF-A14N |
| Control
system |
PLC & Touch Screen | PLC & Touch Screen | PLC & Touch Screen |
| Hopper | 25L | 25L | 50L |
| Packing
Weight |
1-500g | 1-500g | 1-5000g |
| Weight
dosing |
By auger By load cell | By auger By load cell | By auger By load cell |
| Weight
Feedback |
By off-line Online
scale ( in weight picture) feedback |
By off-line Online
scale ( in weight picture) feedback |
By off-line Online
scale ( in weight picture) feedback |
| Packing
Accuracy |
≤ 100g, ≤±2%; 100 –
500g, ≤±1% |
≤ 100g, ≤±2%; 100 –
500g, ≤±1% |
≤ 100g, ≤±2%; 100 – 500g, ≤±0.5% |
| Filling Speed | 20 – 120 times per min | 20 – 120 times per min | 20 – 120 times per min |
| Power
Supply |
3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz |
| Total Power | 0.93 KW | 0.93 KW | 1.4 KW |
| Total Weight | 160kg | 160kg | 260kg |
| Overall
Dimensions |
800×790×1900mm | 800×790×1900mm | 1140×970×2200mm |
3. Line-Type Automatic Powder Filling for Bottles
| Model | TP-PF-A21 | TP-PF-A22 |
| Control
system |
PLC & Touch Screen | PLC & Touch Screen |
| Hopper | 25L | 50L |
| Packing
Weight |
1-500g | 10-5000g |
| Weight
dosing |
By auger | By auger |
| Packing
Accuracy |
≤ 100g, ≤±2%; 100 –
500g, ≤±1% |
≤ 100g, ≤±2%; 100 –
500g, ≤±1%; > 500g, ≤±0.5% |
| Filling Speed | 40– 120 times per min | 40– 120 times per min |
| Power
Supply |
3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz |
| Total Power | 1.2 KW | 1.6 KW |
| Total Weight | 160kg | 300kg |
| Overall
Dimensions |
1500×760×1850mm | 2000×970×2300mm |
4. New Type 4 Auger Fillers Machine
| Working position | 2 lanes + 4 fillers |
| Dosing mode | Directly dosing by auger |
| Filling weight | 1 – 500g |
| Filling Accuracy | 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1% |
| Filling Speed | 100 – 120 10 – 120 bottles per min |
| Power Supply | 3P AC208 – 415V 50/60Hz |
| Air Supply | 6 kg/cm2 0.2m3/min |
| Total power | 4.17Kw |
| Total Weight | 500kg |
| Overall Dimensions | 3000×940×1985mm |
| Hopper Volume | 51L*2 |
5. Double Head Powder Auger Filling Machine
| Model | TP-PF-B11 | TP-PF-B12 |
| Control system | PLC & Touch Screen | PLC & Touch Screen |
| Hopper | Quick disconnecting hopper 70L | Quick disconnecting hopper 100L |
| Packing Weight | 100g-10kg | 1-50kg |
| Dosing mode | With online weighing; Fast and slow filling | With online weighing; Fast and slow filling |
| Packing Accuracy | 100-1000g, ≤±2g ;>1000g,±0.2% | 1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1% |
| Filling speed | 5– 30 times per min | 2– 25 times per min |
| Power supply | 3P AC208-415V 50/60Hz | 3P AC208-415V 50/60Hz |
| Total power | 2.7 KW | 3.2 KW |
| Total weight | 350kg | 500kg
|
| Overall Dimensions | 1030×850×2400mm | 1130×950×2800mm
|
FAQ
1. What Are the Different Types of Powder Filler Machines?
There are six different types of powder filling machines and those are:
Semi-Automatic Powder Filler Machine
Semi-Automatic Powder Filling Machine with Pouch Clamp
Line-Type Automatic Powder Filler for Bottles
New Type 4 Auger Fillers Machine
Double Head Powder Auger Filling Machine
Powder Auger Filler Packing System
2. What Is the Function of Each Machine?
Semi-Automatic Powder Filler Machine
The semi-automatic powder filler machine is ideal for low-speed filling. It can handle both bottles and pouches because the operator must manually arrange bottles on a plate under the filler and move them away after filling. The hopper can be completely made of stainless steel. Besides, the sensor could be a tuning fork sensor or a photoelectric sensor. We have small powder filler machine, standard models, and high-level powder filler machine.
Semi-Automatic Powder Filling Machine with Pouch Clamp
The pouch powder filling machine has a pouch clamp and is a semi-automatic powder filling machine. The pouch clamp will automatically hold the bag after stamping the pedal plate. It will automatically release the bag once it has been filled. Because the TP-PF-B12 is a big model, it includes a plate that raises and lowers the bag during filling to reduce dust and weight error. It has a load cell that can detect actual weight; gravity will cause an error if the powder is poured from the end of the filler to the bottom of the bag. The plate raises the bag, allowing the filling tube to enter. The plate gently falls during the filling process.
Line-Type Automatic Powder Filler for Bottles
A line-type automatic powdered filler is commonly used in powder bottle filling. It can be linked to a powder feeder, powder mixer, capping, and labeling machine to create an automatic packing line. The bottle stopper holds back bottles so that the bottle holder can use the conveyor to raise the bottle under the filler. The conveyor automatically moves each bottle forward after it has been filled. It can handle all bottle sizes on a single machine and is ideal for users with a variety of packaging dimensions. A halted stainless-steel hopper and a full stainless-steel hopper are available as options. There are two kinds of sensors on the market. It can also be customized to include an online weighing capability for extreme precision.
New Type 4 Auger Fillers Machine
It is a compact model that takes up little space, but it fills four times faster than a single auger head. It has a centralized control system. There are two lanes, each with two filling heads capable of performing two independent fillings.
It has one horizontal screw conveyor with two outlets that feed materials into the two auger hoppers.
Double Head Powder Auger Filling Machine
A double-head powder auger filling machine is used to achieve high-speed filling. The fastest speed is 100 beats per minute. The check weighing and reject system prevents costly product waste due to the high accuracy of weight control. It is frequently used in the production of milk powder.
Powder Auger Filler Packing System
When the powder auger filler and the packing machine are combined, a powder auger filler packing machine is formed. It can work in tandem with a roll film sachet filling and sealing machine, a micro doypack packing machine, a rotary pouch packing machine, or a premade pouch packing machine.
3. What Application Industries Are Suited For Powder Filler Machines?
The application industry to which it is applicable:
Semi-Automatic Powder Filler Machine is suitable for fluidic or low-fluidity materials like:
Food Industry: coffee powder, wheat flour, condiment, solid drink
Pharmaceutical Industry: veterinary drugs, dextrose, pharmaceuticals, powder additive
Agricultural Industry: agriculture pesticide, and more
Construction industry: talcum powder, and more
Chemical Industry: dyestuff, and more
Semi-Automatic Powder Filling Machine with Pouch Clamp is suitable for fluidic or low-fluidity powder and small granular materials like:
Food Industry: instant noodles, flour, proteins, flavors, sweetener, condiment, solid coffee powder, formula milk powder
Pharmaceutical Industry: medicines, beverages, veterinary medications, dextrose
Construction industry: talcum powder, and more
Agricultural Industry: agriculture pesticide, and more
Chemical Industry: dyestuff, and more
Line-Type Automatic Powder Filler for Bottles is mostly fluidic or low-fluidity materials, such as:
Food Industry: coffee powder, wheat flour, condiments, solid drinks
Pharmaceutical Industry: veterinary medications, dextrose, powder additives
Construction industry: talcum powder, and more
Agricultural Industry: agriculture pesticide, and more
Chemical Industry: dyestuff, and more
New Type 4 Auger Fillers Machine is used in fluidic or low-fluidity materials, like:
Food Industry: Coffee powder, wheat flour, condiment, solid drink, albumen powder, white sugar
Pharmaceutical Industry: veterinary drugs, dextrose, pharmaceuticals, powder additive
Construction industry: talcum powder and more
Agricultural Industry: agriculture pesticide and more
Chemical Industry: dyestuff and so on.
Double Head Powder Auger Filling Machine is commonly used in the manufacturing of milk powder.
4.What Materials is the Powder Filler Machine Made Of?
The machine is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.
5. Is The Machine Operated By Manual or Auto?
The powder filling machine can be operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away once it has been filled.
It is also operated automatically. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically.
6.Can I Use Dry Powder Filling Machine for Home Purposes?
Yes, the powder auger filler has a desktop table type, which is the smallest model for laboratory use. It is also suitable for home purposes since it is small and manually operated. The powder filling machine price is reasonable.
7.What Is The Maintenance Of A Powder Auger Filling Machine?
-Add a little oil once every three or four months.
– Add a little Grease on the stir motor chain once every three or four months.
– The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.
-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.
-Clean the material bin in time
-Clean hopper in time
8.Does The Dry Powder Filling Machine Have an Optional Hopper?
Yes, the dry powder filling machine has an optional hopper. The half-open hopper and hanging hopper.
Half-open hopper: This level split hopper is easy to clean and open.
Hanging hopper: The lower section of the combine hopper is built for fine powder and has no gaps.