Shanghai Tops Group has developed different types of multi-head powder fillers. A machine for dosing and filling. This powder filler is the most recent development and structure in response to market development needs, and it complies with GMP certification standards at the national level.

It is capable of precise weighing and filling and can be combined with other machines to form a complete packing production line. This machine can fill powder as well as other items.

We also have related machines like ribbon mixer, paddle mixer, screw conveyor, labeling machine, capping machine, packing machine and more.

Types of Multi-Head Powder Filler

Dual auger filling within a single line of main-assist fillers and the original feeding system can keep accuracy high while eliminating the need for time-consuming turntable cleaning.

The number of stations has been increased from eight to twelve. As a result, the turntable’s single rotation angle has been greatly reduced, improving running speed and stability.

A four-head double linear auger head fills four times faster than a single auger head. Each lane has two filling heads, each capable of performing two independent fillings.

Dual Heads Linear Process

This is the procedure for the processing.

1.can in → 2.can-up → 3. first vibration → 4. filling → 5. second vibration → 6. third vibration → 7. weighing & tracing → 8. supplement → 9. weight checking → 10. Can out 

 

Dual Heads Rotary Process

        Two fillers, one for fast and 80% target weight filling and the other for gradually supplementing the remaining 20%.

        Two load cells, one after fast filler to detect how much weight slow filler needs to supplement, and one after slow filling to remove reject. 

Four Heads Filling Process

-Filler 1 and 2 are in Lane 1.

-Filler 3 and 4 are in Lane 2.

-Four fillers collaborate to achieve four times the capacity of a single filler.

 

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Maintenance

  • Once every three or four months, add a small amount of oil.
  • Apply a small amount of grease to the stir motor chain every three or four months.
  • The sealing strip on both sides of the material bin may become brittle after nearly a year. If necessary, replace them.
  • The sealing strip on both sides of the hopper may begin to deteriorate after nearly a year. If necessary, replace them.
  • Keep the material bin clean.
  • Keep the hopper clean.

Cup Size and Filling Range

Order Cup Inner Diameter Outer Diameter Filling Range
1 8# 8mm 12mm
2 13# 13mm 17mm
3 19# 19mm 23mm 5-20g
4 24# 24mm 28mm 10-40g
5 28# 28mm 32mm 25-70g
6 34# 34mm 38mm 50-120g
7 38# 38mm 42mm 100-250g
8 41# 41mm 45mm 230-350g
9 47# 47mm 51mm 330-550g
10 53# 53mm 57mm 500-800g
11 59# 59mm 65mm 700-1100g
12 64# 64mm 70mm 1000-1500g
13 70# 70mm 76mm 1500-2500g
14 77# 77mm 83mm 2500-3500g
15 83# 83mm 89mm 3500-5000g
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1.Dual Heads Linear

Station Automatic Dual Heads Linear Auger Filler
Dosing Mode Directly dosing by auger
Filling Weight 500kg
Filling Accuracy 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1%
Filling Speed 100 – 120 bottles per min
Power Supply 3P AC208-415V 50/60Hz
Air Supply 6 kg/cm2 0.2m3/min
Total Power 4.17 kw
Total Weight 500kg
Overall Dimension 3000×940×1985mm
Hopper Volume 51L*2

2.Dual Heads Rotary

Measurement method second supplement after filling
Container size cylindrical container φ50-130 (replace the mold) 100-180mm high
Packing weight 100-1000g
Packaging accuracy ≤± 1-2G
Packaging speed ≥40-50 jars/min
Power supply three-phase 380V 50Hz
Machine power 5kw
Air pressure 6-8kg/cm2
Gas consumption 0.2m3/min
Machine weight 900kg
A set of canned molds will be sent along with it

3. 4 Heads Auger Filling

Station Automatic Dual Heads Linear Auger Filler
Dosing Mode Directly dosing by auger
Filling Weight 500kg
Filling Accuracy 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1%
Filling Speed 100 – 120 bottles per min
Power Supply 3P AC208-415V 50/60Hz
Air Supply 6 kg/cm2 0.2m3/min
Total Power 4.17 kw
Total Weight 500kg
Overall Dimension 3000×940×1985mm
Hopper Volume 51L*2

 

FAQ

1.What is the Function of Each Machine?

Dual Heads Linear

This filler is a brand-new design we developed by reusing the old turnplate feeding on one side. Dual auger filling within one line of main-assist fillers and the original feeding system can maintain high accuracy while removing the need for time-consuming turntable cleaning. It is capable of exact weighing and filling and can be combined with other machines to form a complete can-packing production line. This machine can fill milk powder and other products.

Dual Heads Rotary

This filler is the most recent development and structure in response to market development needs and it complies with national GMP certification standards. The machine incorporates the most recent European packaging technology concepts, making the design more reasonable, stable, and dependable. We increased the number of stations from eight to twelve. As a result, the turntable’s single rotation angle has been greatly reduced, significantly improving running speed and stability. The machine can handle jar feeding, measuring, filling, weighing feedback, automatic correction, and other tasks automatically. It can be used to fill powdered materials.

4 Heads Auger Filling

The dosing and filling machine with a 4-head double linear is a small model that fills four times faster than a single auger head. This machine is a solution for satisfying the needs of a production line. A centralized system controls it. Each lane is equipped with two filling heads, each of which can perform two independent fillings. Materials would be fed into the two auger hoppers via a horizontal screw conveyor with two outlets.

2.What Application Industries are Suited for Powder Filler?

The application industry to which it is applicable:

Food Industry – milk powder, protein powder, flour, sugar, salt, oat flour, etc.

Pharmaceutical Industry – aspirin, ibuprofen, herbal powder, etc.

Cosmetic Industry – face powder, nail powder, toilet powder, etc.

Chemical Industry – talcum powder, metal powder, plastic powder, etc.

3.What Materials is the Machine Made Of?

 The auger filler is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.

4.What Is the Maintenance of a Filling Machine?

-Add a little oil once every three or four months.

–  Add a little Grease on the stir motor chain once every three or four months.

–  The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.

-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.

-Clean the material bin in time

-Clean hopper in time

5.What is the Working Principle?

Dual Heads Linear

1.can in → 2.can-up → 3. first vibration → 4. filling → 5. second vibration → 6. third vibration → 7. weighing & tracing → 8. supplement → 9. weight checking → 10. Can out

Dual Heads Rotary

  • Two fillers, one for fast and 80% target weight filling and the other for gradually supplementing the remaining 20%.
  • Two load cells, one after fast filler to detect how much weight slow filler needs to supplement, and one after slow filling to remove reject.

4 Heads Auger Filling

-Filler 1 and 2 are in Lane 1.

-Filler 3 and 4 are in Lane 2.

-Four fillers collaborate to achieve four times the capacity of a single filler.

This machine can measure, and fill powdered and granular materials. It includes two sets of twin filling heads, an independent motorized chain conveyor mounted on a sturdy, stable frame base, and all of the accessories needed to move and position containers for filling, dispense the required amount of product, and quickly move the filled containers away to other equipment in your line. It is most effective with fluidic or low-fluidity materials such as milk powder and albumen powder.

6.What Is the Best Shipping Method?

For transporting powder filler, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

7.How to Confirm If the Machine Material is SS304 or SS316? 

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

8.How Can I Find a Third Party to Check the Machine Quality?

 The recommended third party is SGS, BV, which is a famous institution for goods quality inspection.  They have branches in most countries in the world, you can search the internet and get their contact info easily.

9.How About If There is a Factory Defect?

For factory defects, you can call or email a customer service hotline and for that, you will be advised on what is the best solution for the machine.

10.How Long Does It Take to Ship the Machine from China?

It takes 7–10 days to produce a standard model. If you want to customize your powder filler, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

11.How to Install the Machine After Purchase?

When you receive the powder filler, you just need to unpack the crates, and connect the machine’s electricity power, then the machine can work. It is very easy to make machines work for any user.

 

 

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