sugar powder mixing machine

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intro powdered sugar blender

Powdered Sugar Blender

One of the most essential machines for industries is the powdered sugar blender. It’s applied to combine various materials, such as powdered sugar, powders with liquid, granular, and solid materials. Relying on the blender machine, mixing time usually varies from 5–15 minutes to 1-3 minutes.

Using a powdered sugar blender saves a lot of time and results in a more effective combination. We have horizontal ribbon blender ,paddle and V mixer.

Shanghai Tops Group Powdered Sugar Blender Types

The horizontal U-shaped design and revolving agitator characterize the ribbon blender. Powdered sugar, powders with liquid, and powders with granules are all common uses.
double shaft paddle mixer
Powdered sugar and any other granular ingredient can all be blended with the paddle blender. It's of excellent quality, producing a thorough blend and a powerful blending impact.
v blender machine Standard Design
A V blender is made up of a work chamber and two cylinders that form a "V" design, and it features a glass door. Since it can be blended uniformly, it is widely used for powdered sugar products.
small ribbon blender
A method for blending liquid into powdered sugar. It's made up of three parts: a pump, a nozzle, and a hopper. Powdered sugar can be blended with small quantities of liquid.
ribbon blender
Cooling and heating functions are provided by a double jacket. It cools or heats the blended ingredient. Water is used to cool it, and hot steam or electricity is used to heat it.
small ribbon mixer
The total feeding weight will be shown on the screen when feeding a material to a machine. Weight accuracy can be modified to meet the specification needs of the customer.
mixer
There are stairs on the small machine with a powdered sugar blender, and a working platform with steps on the larger powdered sugar blender. It enhances the productivity of the procedure.
double ribbon
When the agitator is driven by the motor, the material achieves high-effective convective blending in a short amount of time. The waterproof motor cover is composed of stainless steel.
ribbon blender
With a working platform with stairs for this large-sized blender, as well as huge feeders to the blender, the powdered sugar blender has a 12,000-liter capacity and is considerably more accessible.

What is the function of the ribbon blender?

It contains a ribbon agitator and a U-shaped chamber to ensure that ingredients are blended evenly. The ribbon agitator is made up of inner and outer helical agitators. When moving powdered sugar material, the inner ribbon moves from the center to the outside, while the outer ribbon moves from two sides to the center, and both are coupled with the rotating direction.

Ribbon
How does an industrial paddle mixer work_

What is the function of the paddle blender?

A paddle blender has a shaft with paddles on it. Paddles at various angles throw materials from the bottom to the top of the blender tank. The rotating paddles sequentially split and blend the bulk of the material, forcing each piece to flow quickly and intensely through the blender tank.

The approximate time is 1-3 minutes.

What is the function of the V blender?

A V blender consists of two cylinders aligned in a “V” form. The V blender can be equipped with an intensifier bar, which aids in the blending and splitting up of powdered sugar ingredients. 

With each rotation of the V blender, the product in the two cylinders goes into the center space, and this process is repeated. As an outcome, the mixture is uniform.

Powdered Sugar Blender Production Line

ribbon blender
To make the process of a powdered sugar blender more efficient, stairs for small model blenders, working platforms with steps for bigger model blenders, and feeders for automatic loading are all accessible.
Ribbon Blender
A working platform with steps for the larger model of blender makes it easier to operate the powdered sugar blender. Both the steps and the platform can be customized to the customer's specific needs and wants.
mixing line
The blender will blend the raw ingredients and deliver to the transition hopper, where it will be transported to the packing machine through a screw feeder. Automatic or semi-automatic packing machines are available.
mixer line
The powdered sugar blender can be linked to a screw conveyor, hopper, and auger filler to construct manufacturing lines. Because it takes less time and assures effective productivity, it is the most common blender filler line.
mixer line
The simple mixer filler line saves you a lot of time and effort when compared to manual operations. To make sure the product is completed on time, the loading system will link the two machines, the ribbon mixer and the auger filler.
Mixing Filling Project
A powdered sugar blender can be joined to a screw conveyor, hopper, and auger filler to create a production line. The blended powdered sugar can be stored in the storage hopper, and the blender can resume work for the next batch.

Ribbon Blender

Model TDPM 100 TDPM 200 TDPM 300 TDPM 500 TDPM 1000 TDPM 1500 TDPM 2000 TDPM 3000 TDPM 5000 TDPM 10000
Capacity(L) 100 200 300 500 1000 1500 2000 3000 5000 10000
Volume(L) 140 280 420 710 1420 1800 2600 3800 7100 14000
Loading rate 40%-70%
Length(mm) 1050 1370 1550 1773 2394 2715 3080 3744 4000 5515
Width(mm) 700 834 970 1100 1320 1397 1625 1330 1500 1768
Height(mm) 1440 1647 1655 1855 2187 2313 2453 2718 1750 2400
Weight(kg) 180 250 350 500 700 1000 1300 1600 2100 2700
Total Power (KW) 3 4 5.5 7.5 11 15 18.5 22 45 75

Paddle Blender

Model TPW-300 TPW-500 TPW-1000 TPW-1500 TPW-2000 TPW-3000
Effective volume(L) 300 500 1000 1500 2000 3000
Full volume(L) 420 650 1350 2000 2600 3800
Loading Ratio 0.6-0.8
Turning speed(rpm) 53 53 45 45 39 39
power 5.5 7.5 11 15 18.5 22
Total weight(kg) 660 900 1380 1850 2350 2900
Total size 1330*1130*1030 1480*1350*1220 1730*1590*1380 2030*1740*1480 2120*2000*1630 2420*2300*1780
R(mm) 277 307 377 450 485 534
Power supply 3P AC208-415V 50/60Hz

V Blender

Item TP-V100 TP-V200
Total Volume 100L 200L
Effective Loading Rate 40%-60% 40%-60%
Power 1.5kw 2.2kw
Stirrer Motor Power 0.55kw 0.75kw
Tank Rotate Speed 0-16 r/min 0-16 r/min
Stirrer Rotate Speed 50r/min 50r/min
Mixing Time 8-15mins 8-15mins
Charging Height 1492mm 1679mm
Discharging Height 651mm 645mm
Cylinder Diameter 350mm 426mm
Inlet Diameter 300mm 350mm
Outlet Diameter 114mm 150mm
Dimension 1768x1383x1709mm 2007x1541x1910mm
Weight 150kg 200kg

 

FAQ

1. What Is the Difference Between Different Types of Blenders?

The difference between different types of blenders:

The Ribbon blender has a unique design with a horizontal U-shaped casing and a rotating agitator. The agitator is made up of two helical ribbons that let convective motion flow in two directions, resulting in powder and bulk solids mixing.

A paddle blender is also called a single-shaft paddle mixer or double-shaft paddle mixer. A double-shaft paddle mixer has two shafts with counter-rotating blades, while a single-shaft paddle mixer has a different angle of blades to mix up the product inside the machine, causing cross mixing.

A V blender consists of a work chamber connected by two cylinders, forming a “V” shape. It can be mixed evenly and is widely used for dry powder materials. It can produce a solid-solid mixture. 

2.What Is the Most Popular Blender Type?

The most popular type of blender is the ribbon blender, because this machine is very useful for industries such as the food industry, chemical industry, agricultural industry, and many more. It helps to reduce the time of mixing and brings you higher efficiency in mixing materials.

3.What Is the Working Principle of a V Blender, Ribbon Blender, and Paddle Blender?

The ribbon blender has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with the rotating direction when moving the materials.

A V-blender is made up of two cylinders that are positioned in a “V” shape. An intensifier bar can be added to the V blender, which can help in mixing and breaking up materials. The amount of material put into the v-blender has an impact on its efficiency. The V blender’s recommended fill-up volume is 40 to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture.

In a paddle blender, the material is thrown from the bottom to the top of the mixing tank at various angles. Creating a homogeneous mixing effect differs from the different sizes and densities of the materials. The rotating paddles break and combine the bulk of product in a sequential manner, causing each piece to flow quickly and intensely through the mixing tank.

4.Can a Powdered Sugar Blender Be Used for Spice Powder?

Yes, the powdered sugar blender is effective for mixing spice powders, powder with liquid, and powder with granules, and even the smallest quantity of ingredient can be blended efficiently in large volumes.

5.Is the Powdered Sugar Blender Discharged by Manual or Auto?

The powdered sugar blender discharge valve can be driven manually or pneumatically. Optional valves: cylinder valve, butterfly valve, etc. The pneumatically sealed one usually has better sealing than the manual one. And there is no dead angle between the mixing tank and the valve room.

6. What Materials Do You Use in a Powdered Sugar Blender?

There are different materials to be used in powdered sugar blender, and those are:

For paddle blender:

Stainless steel is used in the construction of the materials.

Except for the bearing seat, the entire machine is made entirely of stainless steel to give it an appealing look.

For the mixing hopper, we used a full weld and polishing process without using any attaching pieces such as screws or nuts.

Patented design that ensures no leakage from the revolving axis and discharging hole.

For the ribbon blender

All materials used are stainless steel 304.

It has no dead angles when mixing.

The shape is round with a silicone ring lid feature.

All connected parts are well welded.

What’s inside the tank is a full mirror polished with ribbon and shaft.

For the V-blender

The V-shaped tank and the intensifier bar are made of stainless steel 304.

A plexiglass safety door is made of standard glass.

All connected parts are well welded.

What’s inside and outside the tank is a full, mirror-polished tank.

7. What Is the Best Shipping Method for a Powdered Sugar Blender?

For transporting powdered sugar blenders, the best shipping methods are by sea, air, and land. By sea, it usually takes 10–60 days, by air, 7–10 days, and by land, it varies depending on the area.

8. How Long is the Mixing Time of a Powdered Sugar Blender?

The powdered sugar blender has a different mixing time according to the types of machines.

Ribbon blender: Ribbon blender takes 5–10 minutes to be effective in mixing. For smaller models such as 100L, 200L, and 300L, the mixing time is within 3 minutes. Larger models, such as 3000L, 5000L, and 10,000, require more time to mix materials.

Paddle blender: It takes about 1 to 3 minutes to mix. Open-type discharging hole with only 2 to 5 minutes’ space between shafts and wall.

V blender: It takes 5-10 minutes to mix materials. The recommended fill up volume is 40–60%, and if the material is doubled from the total volume, the mixing time is also doubled. For this, the material inside the machine can move freely, resulting in a homogeneous effect.

9. What is the Use of the Powdered Sugar Blender?

The powdered sugar blender is used for mixing powders, powder with liquid, powder with granules, and paste and even the smallest quantity of ingredient can be blended efficiently with large volumes. These powdered sugar blenders are also useful for construction lines, agriculture, chemicals, food, polymers, pharmaceuticals, etc. The powdered sugar blender allows for versatile and highly scalable mixing, resulting in an efficient process and result.

10.How Long Does it Take to Ship the Machine from China?

It takes 7–10 days to produce a standard model. If you want to customize your powdered sugar blender, it can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

 

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