The premade pouch packing machine requires relatively minimal workspace. Due to the structure’s design, all sections are easily accessible to the operator for maintenance and use. When the premade pouch packing machine is in use, the operator is safe away from moving parts by safety systems.

We have related machines like Ribbon Mixer, Filling Machine, Capping Machine, Labeling Machine and Screw Conveyor.

Shanghai Tops Group Premade Pouch Packing Machine Details

single position

A single station comprises one station that takes up much less space.

double position

A double station has two positions that take up much less area.

PLC

Mitsubishi PLCs are the industry standard.

Hand Wheel

Put the bag holder inside. The bagged box can be adjusted using the hand wheel to integrate different bag widths. The process is simple and convenient.

Protective Cover

Delivered completed product, quick release design, and is easy to clean. It is also provided to keep human hands away from the machine’s working parts.

Transmission Device

The servo-driven transmission device features a standardized Panasonic servo motor, a quick response time, and excellent position precision.

Premade Pouch Packing Machine Unique Design

While the machine is in operation, the operator can see the entire packing process from the front. Simply open the machine’s front glass door to gain access to and maintain the operational area. The machine’s mechanisms are all at the back, while the bag filling assembly is at the front.

As a result, the product does not pollute the interior of the mechanical transmission or the electrical box, and it also serves as a protective measure for the operator.

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transition hopper

Infeed Hopper for Safety

Part A has been completed.

The collection section is fixed and cannot be moved up and down.

Part B is placed up and down into the bag to regulate product discharge.

Part A moves the infeed hopper up and down. The operator will not touch it.

Safety Protection & Detail Improvement

* Interlock, IP66 Application; Simple Operation, No Key Is Required;

*Safety Relay: test and monitor a safety system; either allow the machine to start or execute directives to stop it.

*To improve practicability and appearance, the stainless steel connecting groove is welded to the body first, followed by the wire.

*All lines are labeled with line marks for easy inspection and maintenance.

safety protection (2)

Premade Pouch Packing Machine Videos

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The premade pouch packing machine can handle bag opening, zipper opening, filling, and heat sealing. It is widely used in a variety of industries, including food, chemicals, pharmaceuticals, and others.

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  • Speed: 10-15 pouch, bags/min
  • Bag width: 120-300mm, bag, pouch  length: 120-400mm (can be customized)
  • Voltage: 220V/50HZ Single Phase 5 Amps
  • Compressed air: 6Kg/cm2, 0.14CBM per min;
  • Applicable bag/pouch type:
Certificates (2)
GMP and CE Certificates

1 bag holder 6 open the bag
2 frame 7 filling hopper
3 Electric box 8 heat seal
4 take the bag 9 Finished product delivery
5 zipper opening device 10 Temperature Controller

FAQ

  1. What are those Selling Points?

–  Insert the bag holder. The bagged box can be adjusted using the hand wheel to accommodate varied bag widths, and the operation is easy and convenient.

– The transmission device is servo-driven, with a typical Panasonic servo motor, fast response speed, and good position precision.

–  Mitsubishi PLC, industry standard

–  Omron temperature controller

–  German-made vacuum cleaner Schmalz (Schmalz).

–  Finished product delivered, quick release design, and easy to clean. Furthermore, a safety cover is provided to prevent human hands from touching the machine’s moving parts for safety.

–  When the door is opened, a safety interlocking system with an IP66 protection grade alerts the machine and causes it to stop.

–  The horizontal moving rod with a U-shaped groove makes it easy to hold and carry the material-filled bag to the sealing station.

–  Part A of the transition hopper is fixed. Part B is inserted up and down into the bag to fill it.

–  The holder of the bag

While filling, clamp the region above the zipper. The zipper region will be filled with extra material. When the full bag is positioned vertically upward, the powder dust is easily flung back.

Dust might contaminate the zipper region of the bag. The seal will leak or fracture due to poor quality.

As a result of the gripping position of the gripper, this machine can fill more products than a standard bag machine.

–  All lines include line markers, which makes inspection and maintenance easier.

Weld the stainless steel groove on the stainless steel body first, then weld the wire to the stainless steel groove. Beautiful and functional.

  1. What Exactly are the Optional Features?

–  zipper-opening device

The zipper must be at least 30mm from the top of the bag to be opened.

The minimum bag width is 120mm; otherwise, the zipper device will come into contact with two little air cylinders and will be unable to open the zipper.

–  Zipper closure mechanism

*In the vicinity of the filling station and the sealing station. Close the zipper after filling before heat sealing. Avoid powder accumulation on the zipper while using powder products.

*As seen in the image below, the filled bag closes the zipper with the roller.

–  tote bag 

Effect:

* When filling, hold the bottom of the bag and use the vibration feature to let the material fall uniformly to the bottom of the bag.

* Because the clip’s weight is limited, the bottom of the bag must be held to keep the material from becoming too heavy and slipping off the clip while filling.

Customers are advised to include a carrier bag device in the following situations:

* Weight greater than 1 kilogram

* Powder material

* The packaging bag is a prong bag, which allows the material to fill the bottom of the bag quickly and neatly by tapping.

–  coding machine

–  nitrogen-filled

–  Gusseted device

The machine must be equipped with a gusset mechanism to produce gusset bags.

  1. How can I Select the Best Premade Pouch Packing Machine for my Powder Product?

Please provide the following information: powder product name, package type (pouch or bottles), package size (width, length, sealing type, diameter for bottles), weight, auto or semi-auto, and we will recommend the best solution.

  1. Can it Handle Varying Filling Weights?

Yes, you can easily modify the filling amount on HMI.

  1. Is there a Supply of Spare Parts?

Spare components for large weight ranges, specific powder properties, special containers, high precision, date printers, and so on.

We also offer similar machines like mixers, filling, conveyors, and  sealing machines.

  1. What is the Single-Station/Two-Station Machine’s Product Positioning?

Product positioning: low-speed, personalized, and simple to maintain.

  1. What are the Benefits of a Machine Body with Two Stations?

* Body design that is simple to clean.

*The body’s design makes all parts conveniently accessible to the operator for maintenance and access.

* During operation, the operator observes the entire packaging process from the front of the machine. Simply open the clear door at the front of the machine to gain access to the machine’s operating area for easy access and maintenance.

* All mechanisms are positioned in the machine’s back, with the bag filling assembly in the front. As a result, the product will not dirty the inside of the mechanical transmission or the electric box, and it also serves as a safety precaution for the operator.

* The machine contains safety protection mechanisms to keep the operator away from moving parts while the equipment is in operation.

  1. What are the Strong Points of Premade Pouch Packing Machines?

This machine takes up less space in terms of body size. From this perspective, it is a premade pouch packing machine. The body’s shape makes all parts conveniently accessible to the operator for maintenance and access. The premade pouch packing machine contains safety measures that keep the operator far from moving parts when the equipment is in operation.

During operation, the operator observes the entire packaging process from the front of the machine. Simply open the glass door at the front of the machine to access and maintain the machine’s operating area.

The machine’s mechanisms are all at the back, while the bag filling assembly is at the front. As a result, the product does not pollute the inside of the mechanical transmission or the electric box, and it also serves as a safety precaution for the operator.

  1. What are the Safety Precautions?

Finished product delivered, quick release design, and easy to clean. Furthermore, a safety cover is provided to prevent human hands from touching the machine’s moving parts for safety.

When the door is opened, a safety interlocking system with an IP66 protection grade alerts the machine and causes it to stop.

The horizontal moving rod with a U-shaped groove makes it easy to hold and carry the material-filled bag to the sealing station.

  1. How to Confirm If the Machine Material is SS304 or SS316? 

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

 

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