auger filling machine

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protein powder

Protein Powder Filling Machine

Because of its professional design, Shanghai Tops Group has developed a protein powder filling machine for industrial use. It works well for filling and dosing fluidic or low-fluidity materials like protein powders. It developed its servo auger filler using patented advanced technology.

 It can be customized to match your individual requirements.

Shanghai Tops Group Different Types of Protein Powder Filling Machine

Semi-Automatic Powder Filler Machine
It's for dosing protein powder, both free-flowing and non-free-flowing protein powder, into bottles, etc. The high-speed and precision filling was controlled by a PLC and a servo drive system.
Semi-Automatic Powder Filling Machine with Pouch Clamp
It's a high-level designed, compact model, semi-automatic protein powder filling machine. It is made entirely of stainless steel, has a split or quick disconnect hopper, and is simple to clean.
Line-Type Automatic Powder Filling for Bottles
Protein powder bottles are filled with it. A halted stainless steel hopper and a stainless steel hopper are offered as choices. There are two types of sensors supplied, both of which can be customized.
DOUBLE head
It has a multi-stage filling system with a check weighing and reject mechanism that allows for precise weight control, and it can pour protein powder into bottles.
4 auger fillers
This machine is a turnkey filling production line. It can fill and measure protein powder and granular ingredients. It consists of two sets of filling heads.
Combining a protein powder filler and a packing machine can result in a sachet filling machine. It can be attached to a machine that fills and seals sachets.
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Protein Powder Filling Machine Characteristics

Dosing and filling units, an electrical control cabinet, a touch screen, a weighing scale, and a conveyor make up the Protein Powder Filling Machine. This machine can weigh and fill items.

It is best suited for packaging easy-flow or non-flow materials, such as protein powder, due to its unique design. It has high speed and accuracy.

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High Filling Accuracy Protein Powder Filling Machine

A semi-automatic protein powder filling machine is used to dose and fill protein powder. It serves well for manually dosing protein powder by placing the bottle or pouch on the plate beneath the filler and then removing it after it is full.

Use a lathing auger screw to obtain accurate filling precision. A tuning fork or a photoelectric sensor is used as the sensor.

Automatic Protein Powder Packing Machine

In terms of dosing and filling, the protein powder filling machine is effective. The bottle stopper holds the bottle back so that the bottle holder can elevate it under the filler, and the conveyor mechanically places the bottle in place.

The conveyor mechanically moves the bottles forward after they’ve been filled.

auger filler rotary type
  1. Standard Semi-Auto
Model TP-PF-A10  TP-PF-A11           TP-PF A11S  TP-PF-A14                 TP-PF-A14S
Control

system

PLC &Touch Screen       PLC & Touch Screen         PLC & Touch Screen
Hopper 11L 25L 50L
Packing

Weight

1-50g 1-500g 10-5000g
Weight   

dosing

By auger  By auger       By load cell By auger    By load cell
Weight

Feedback

By off-line    scale ( in      picture) By off-line       Online

scale ( in          weight

picture)           feedback

By off-line   Online

scale ( in     weight

picture)        feedback

Packing

Accuracy

≤ 100g, ≤±2% ≤ 100g, ≤±2%; 100 –

500g, ≤±1%

≤ 100g, ≤±2%; 100 – 500g, ≤±1%;>500g, ≤±0.5%
Filling Speed 20 – 120 times per min 20 – 120 times per min 20 – 120 times per min
Power

Supply

3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 0.84 KW 0.93 KW 1.4 KW
Total Weight 90kg 160kg 260kg
Overall

Dimensions

590×560×1070mm 800×790×1900mm 1140×970×2200mm

2. High-Level Filling 

Model TP-FF-A11  TP-PF A11N TP-PF-A11S  TP-PF A11NS TP-FF-A14  TP-PF-A14N
Control

system

PLC & Touch Screen PLC & Touch Screen PLC & Touch Screen
Hopper 25L 25L 50L
Packing

Weight

1-500g 1-500g 1-5000g
Weight   

dosing

By auger     By load cell  By auger       By load cell By auger    By load cell
Weight

Feedback

By off-line    Online

scale ( in      weight

picture)        feedback

By off-line       Online

scale ( in          weight

picture)           feedback

By off-line   Online

scale ( in     weight

picture)        feedback

Packing

Accuracy

≤ 100g, ≤±2%; 100 –

500g, ≤±1%

≤ 100g, ≤±2%; 100 –

500g, ≤±1%

≤ 100g, ≤±2%; 100 – 500g, ≤±0.5%
Filling Speed 20 – 120 times per min 20 – 120 times per min 20 – 120 times per min
Power

Supply

3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 0.93 KW 0.93 KW 1.4 KW
Total Weight 160kg 160kg 260kg
Overall

Dimensions

800×790×1900mm 800×790×1900mm 1140×970×2200mm

3. Filling in Lines

Model TP-PF-A21 TP-PF-A22
Control

system

PLC & Touch Screen PLC & Touch Screen
Hopper 25L 50L
Packing

Weight

1-500g 10-5000g
Weight   

dosing

By auger By auger
Packing

Accuracy

≤ 100g, ≤±2%; 100 –

500g,

≤±1%

≤ 100g, ≤±2%; 100 –

500g,

≤±1%; > 500g, ≤±0.5%

Filling Speed 40– 120 times per min 40– 120 times per min
Power

Supply

3P AC208-415V 50/60Hz 3P AC208-415V 50/60Hz
Total Power 1.2 KW 1.6 KW
Total Weight 160kg 300kg
Overall

Dimensions

1500×760×1850mm 2000×970×2300mm

4. Filling  Two Heads

Dosing mode

Double lines dual filler filling with online weighing

Filling Weight

100 – 2000g

Container Size

Φ60-135mm; H 60-260mm

Filling Accuracy

100-500g, ≤±1g; ≥500g,≤±2g

Filling Speed

Above 100 cans/min(#502),Above 120 cans/min(#300 ~ #401)

Power Supply

3P  AC208-415V  50/60Hz

Total Power

5.1 kw

Total Weight

650kg

Air Supply

6kg/cm  0.3cbm/min

Overall Dimension

2920x1400x2330mm

Hopper Volume

85L(Main) 45L (Assist)

5. Filling Four Augers

工位/Working position 双排带+四充填 2 lanes + 4 fillers
计量方式/Dosing mode 螺杆定量Directly dosing by auger
罐装重量/Filling weight 1 – 500g
罐装精度/Filling Accuracy 1 – 10g,±3-5%; 10 – 100g, ≤±2%;100 – 500g, ≤±1%
罐装速度/Filling Speed 100 – 120 瓶/分钟 10 – 120 bottles per min
电源/Power Supply 3P AC208 – 415V  50/60Hz
压缩空气/Air Supply 6 kg/cm0.2m3/min
整机功率/Total power 4.17Kw
整机重量/Total Weight 500kg
整机体积/Overall Dimensions 3000×940×1985mm
料箱容积/Hopper Volume 51L*2

FAQ

1.Does The Machine Have an Optional Hopper?

Yes, the protein powder filling machine has an optional hopper. The half-open hopper and hanging hopper.

Half-open hopper: This level split hopper is easy to clean and open.

Hanging hopper: The lower section of the combine hopper is built for fine powder and has no gaps.

2.Can I Use This Machine for Home Purposes?

Yes, the protein powder filling machine has a desktop table type, which is the smallest model for laboratory use. It is also suitable for home purposes since it is small and manually operated.

3.What Is the Best Type of Protein Powder Filling Machine for a Large Amount of Material?

The big bag type is designed to hold a large amount of material weighing more than 5 kg but less than 50 kg. This machine can perform measurements, two-filling, up-down work, and other operations. The following is based on the weight sensor’s feedback. It’s suitable for filling powders that require precise packing, such as additives, carbon powder, fire extinguisher dry powder, and other fine powders, just like other types of protein powder filling machine .

4.What is the Use and Where to be Used For?

The protein powder filling machine is used for filling and dosing. Each type of protein powder filling machine has a unique design that is appropriate for materials such as coffee powder, wheat flour, condiments, solid drinks, veterinary medications, dextrose, powder additives, talcum powder, pesticides, dyestuff, and more. Industries like pharmaceuticals, agriculture, Chemical, food, construction and more can use protein powder filling machine.

5.What Is The Maintenance Of The Machine?

-Add a little oil once every three or four months.

  Add a little Grease on the stir motor chain once every three or four months.

  The sealing strip on both sides of the material bin may become aging nearly one year later. Replace them if needed.

-The sealing strip on both sides of the hopper may become aging nearly one year later. Replace them if needed.

-Clean the material bin in time

-Clean hopper in time

6.What Type of Protein Powder Filling Machine Has a High Speed?

Rotary type filling machine has a high-speed and is used to fill powder into bottles. Because the bottle wheel can only accommodate one diameter, this type of protein powder filling machine is best for customers who only have one or two-diameter bottles. In general, the speed and precision of the automatic liner type are greater. 

7.What Are the Different Types of Protein Powder Filling Machine and Their Uses?

Standard Semi-Auto

It is for dosing fine powder into bottles, etc., both free-flowing and non-free-flowing fine powder. A PLC and a servo drive system were used to control the filling, which had high speed and precision.

High-Level Filling 

It’s a compact model semi-automatic protein powder filling machine with a high-level design. It is fully stainless-steel construction, split or quick disconnect hopper, and easy to clean.

Automatic Line-Type Filling 

It is used to fill protein powder bottles. Optional hoppers include a halted stainless steel hopper and a stainless steel hopper. There are two types of sensors and can be customized.

Automatic Double Head Filling 

It can dispense protein powder into round-shaped rigid containers at line speeds of up to 100 bpm, has a multi-stage filling system with a check weighing and reject system that enables exact weight control.

Four Auger Filling 

This machine is a complete and cost-effective filling production line solution. It is capable of measuring and filling protein powder and granular materials. It is made up of two sets of two filling heads.

Big Bag Filling Machine

It is for protein powders that quickly spew dust and require high-accuracy packing. Based on the feedback signal provided by the weight sensor below, this machine measures two-filling, up-down work, etc.

The Packing and Filling System 

A protein powder sachet filling machine can be created by combining a protein powder filler with a packing machine. It can be connected to a machine that fills and seals roll-film sachets. 

8. What are the Main Differences Between Different Types of Filling Machine?

The main difference between different types of protein powder filling machine is the hopper.

There are two types for filling materials the semi-auto type protein powder filling machine and auto-type protein powder filling machine.

-Semi-automatic auger fillers are operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away after filling.

-Automatic auger fillers perform well for dosing and filling. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically. 

9.Is The Machine Operated by Manual or Auto?

The protein powder filling machine can be operated manually by placing the bottle or pouch on the plate beneath the filler and then moving the bottle or pouch away once it has been filled. 

It is also operated automatically. The bottle stopper holds back bottles so that the bottle holder can lift the bottle under the filler, and the conveyor moves the bottle in automatically. After the bottles have been filled, the conveyor moves them forward automatically.

10. What Is the Application?

Filling and dosing are done with a protein powder filling machine. Coffee powder, wheat flour, condiments, solid drinks, veterinary medications, dextrose, powder additives, talcum powder, insecticides, dyestuff, and other materials are suitable for each type of protein powder filling machine. Protein powder filling machines are used in a variety of industries, including pharmaceuticals, agriculture, chemical, food, and construction.

11.What Materials is the Machine Made Of?

 The machine is made of stainless steel 304. All parts of the hopper are fully welded and polished. The hopper can be easily removed and cleaned without the use of any tools.

 

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