RIBBON MIXER

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Mixer Introduction

The ribbon mixer is one of the most efficient, cost-effective, and extensively used mixers for combining different powders, powder with liquid, powder with granules, and dry solids. The machine is characterized by its whirling agitator and horizontal U-shaped housing. The ribbon mixer machine is extensively used in food, pharmaceuticals, construction, agricultural chemicals, and other industries. We have ribbon blender,paddle ,and V mixer.

Ribbon Blending Machine Application Industry

mixer
A spraying system consists of a pump, nozzles, and hopper. A small amount of liquid can be mixed with powdered components using this technology in a ribbon mixing machine.
small ribbon mixer
A load cell can be placed at the foot of the ribbon mixer, allowing the load cell to check weight. The total feeding weight will be shown on the screen. Weight accuracy can be adjusted to meet your needs.
mixer
For the small model of ribbon mixer machine, there are stairs, and for the larger model of ribbon mixer machine, there is a working platform with steps. It improves the efficiency of the process.
ribbon blender
The industrial ribbon mixer TDPM 12000L has a 12,000-liter capability and is much more accessible with a working platform with steps for this large model mixer, as well as large feeders to the mixer.
12000L
The industrial ribbon mixer TDPM 10000L has a 10,000-liter capability and can combine huge amounts of ingredients. You can even send it to Top's group for an approximate volume requirement.
ribbon blender
The material achieves a high effective convective mixing in a short time when the ribbon agitator is powered by the motor. The motor cover is made of stainless steel and waterproof.
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Mixing Flour Powder with Colorful Powder

One of the most effective and widely utilized mixers for powders in a wide range of industries, including pharmaceuticals, agricultural chemicals, food, polymers, and more. A ribbon mixer is excellent for combining powders. It has the ability to thoroughly blend flour powder and colored powder.

A ribbon mixer effectively combines items by rotating them with a spiral metal blade. 

video
video

Mixing Cereal Powder With Seasame

In a food production facility, a ribbon mixer can mix any form of powder, including cereal powder with sesame. This is the easiest and most efficient way to mix products. To fully blend the cereal powder with sesame, it takes 4 minutes only.

It manages to combine items by agitating materials with a metal blade that looks like a spiral. 

Ribbon Blending Machine Projects

ribbon blender
Stairs for small model mixers, working platforms with steps for larger model mixers, and feeders for automatic loading are all available to make the operation of a horizontal ribbon blender more convenient.
mixing line
Raw materials will be mixed by the mixer and enter the transition hopper, then a screw feeder will transport the storage powder to the packing machine. The packing machine can be any types of automatic or semi-automatic machines.
Ribbon Blender
The operation of the horizontal ribbon blender is made more convenient with a working platform with steps for big model mixers. Both the steps and platform can be customized according to customer’s actual site.
Mixing Filling Project
To form a manufacturing line, a horizontal ribbon blender can be connected with a screw conveyor, hopper, and auger filler.The storage hopper can stock the mixed powder ,then mixer can work again for next batch.
mixer line
Compared to manual operation, the simple mixer filler line saves you a lot of energy and time. The loading system will connect the two machines, the ribbon mixer and the auger filler, to ensure that enough material is finished on time.It saves you time and increases your productivity.
mixer line
To create production lines, the ribbon mixer machine can be connected with a screw conveyor, hopper, and auger filler. It is the most popular mixer filler line because it saves a lot of time and ensures effective productivity.

FAQ

1. Why Is Ribbon Mixer Effective for Mixing Powder and Granular?

The ribbon mixer is effective for mixing powder, granular and with liquid because it has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with rotating direction when moving the materials. The ribbon mixer machine gives a short time on mixing while providing a better mixing effect.

2. How Many Minutes is the Mixing Time?

It takes 5–10 minutes to be effective in mixing. For smaller models such as 100L, 200L, and 300L, the mixing time is within 3 minutes. Larger models, such as 3000L, 5000L, and 10,000, require more time to mix materials. Dry and solid ingredients are a simple process that can be easily blended by the ribbon mixer. It can handle the bulk density of ingredients and give the right sized result.

3.Why is Ribbon Mixer Effective for Many Industries?

It is effective for many industries, like food and pharmaceuticals, as well as construction lines, agriculture, chemicals, etc. The ribbon mixer machine is a solution to blend powders, powder with liquid, powder with granules, and even the smallest quantity of components. The Ribbon mixer has a unique design with a horizontal U-shaped casing and a rotating agitator. The agitator is made up of two helical ribbons that allow convective motion to flow in two directions, resulting in powder and bulk solids mixing.

4. How Long Does it Take to Ship the Machine?

It takes 7–10 days to produce a standard model. For a customized ribbon mixing machine, your machine can be done in 30–45 days. However, shipping by air takes 7–10 days. Shipped by sea, it takes 10–60 days to arrive. It depends on your location.

5. Why is the Mixing Time Too Fast Compared to Others?

It is extremely fast in comparison to other ribbon mixers since the Top’s Group ribbon mixing machine features a customizable speed control function. It can be updated to a higher speed by using a frequency converter.

6. How to Select the Best Ribbon Mixer?

-First is to confirm what product will be used to mix in a ribbon mixer. 

-Second is to choose a suitable model. You need to calculate the suitable volume according to your product density and batch weight.

-The quality of the ribbon mixer is the most important thing of all. Here are the qualities: 

-Discharge sealing has no dead angles when discharging.

-Powder is easy to hide in gaps, which might contaminate fresh powder if residual powder goes bad. This is why full-welding is so important for food and pharmaceutical facilities. Full-welding and polishing, on the other hand, can ensure that no gaps exist between hardware connections, demonstrating machine quality and user experience.

-Easy to clean when cleaning. It is safe to clean, less hassle and less time-consuming.

-Charging or feeding powder material to the ribbon mixer can ensure convenience and satisfaction.

– Easy to operate and guarantee safe operation.

7. How Do You Determine the Capacity of a Ribbon Mixer Machine?

The ribbon mixer machine has an inner and outer helical agitator with which it can blend materials. The outside ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate to transfer the materials both radially and laterally, ensuring quick cycle times.

8. How Many Liters of Capacity are Available in a Ribbon Mixing Machine?

The ribbon mixing machine has a capacity of 100L, 200L, 300L, 500L, 1000L, 1500L, 2000L, 3000L, 5000L, and 10,000L. We customized more than 10,000 L.

9. What Kind of Assistance Do You Provide When It Comes to Purchasing a Ribbon Mixer?

Before you make the order, our sales team will communicate all the details with you until you get a satisfactory solution from our technician. We can use your product or a similar one in the Chinese market to test Top’s Group machine, and then feed you back the video to show the effect. 

After making the order, you can appoint an inspection body to check your ribbon mixer in our factory.

Service and warranty:

  • Engine warranty of two years, engine warranty of three years, and life-long service.

(Warranty service will be honored if the damage is not caused by human or improper operation.)

  • Provide accessory parts at a favorable price.
  • Update configuration and programs on a regular basis.
  • Respond to any question in 24 hours. Problems can be answered by email, phone, or video very quickly.
  • An engineer can go overseas for machine installation and training.
  • We have a representative (TOPS GROUP EUROPE) in Europe, which can supply after-sale service.
  • We can recommend the local engineer service for some other countries’ customers.

10.Why is it Called a Ribbon Mixer?

Because of the ribbon agitator that is a part of its design, it is called a “ribbon mixer.” A U-shaped horizontal design makes up the remainder of the ribbon mixer’s structure. The ribbon agitator in the mixer is made up of inner and outer helical blades. A ribbon mixer effectively mixes materials by agitating ingredients with a spiral metal blade. The ribbon’s outer helix pushes the product in one direction, and the inner helix carries the material in the opposite direction.

11. What is a Ribbon Mixing Machine Used For?

A ribbon mixing machine is commonly used to homogeneously mix powders, granules, and liquids. The material is tumbled and moved radially around the inside of the ribbon mixing machine as the agitator turns. The ribbon mixing machine is a U-shaped machine that mixes free-flowing raw materials. Materials are moved in a well-balanced axial and radial flow pattern by a horizontal agitator made up of properly pitched inner and outer helical ribbons. The Ribbon mixing machine is one of the most versatile, cost-effective, and commonly used dry solids mixers in a variety of industrial applications, such as chemicals, food, pharmaceuticals, agricultural inputs, and polymeric materials. A ribbon mixing machine can combine powders, grains, and liquids.

12. Which Countries Do You Have Availability to Deliver to?

Top’s Group products are not only delivered successfully in all cities and provinces in China, but also exported to clients in Europe, North and South America, Australia, Asia, and Africa. We are also accepting OEM and ODM orders.

You can talk to our customer care center about your sourcing needs, whether it’s selecting a current product from our catalog or requesting engineering assistance for your application. Whether you’re a consumer or a retailer, our machines can be tailored to meet your needs in terms of function design and configuration. Because we are a ribbon mixer manufacturer, we have the capacity to satisfy you not only with customized changes in function but also with outlook design and spare parts.

13. Where Are You Located?

Top’s Group company is conveniently located in Shanghai, China, with easy access to public transportation. Our skilled employees are constantly accessible to address your needs and to ensure complete customer satisfaction. The Top’s Group team is committed to tight quality control and considerate customer service. From Monday to Friday, you can visit the Top’s Group factory from 9:30 a.m. to 12:00 p.m., with a lunch break from 12:00 p.m. to 1:00 p.m., and then continue from 1:00 p.m. to 5:30 p.m.

14. Why is it Important to Use a Ribbon Blender Mixer?

It is essential to use a ribbon mixer since it saves time and is less inconvenient. When compared to manual operation, the manufacturing process saves a significant amount of energy and time. The alignment method will link two machines in order to provide enough material on time. According to the company, the machine saves consumers time and increases overall production. Food, chemical, agricultural, comprehensive, batteries, and other industries use ribbon mixers. It is designed for efficient mixing and blending. It is used to combine and mix granules, powdered components, and liquids to create a consistent, high-quality solution.

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