ribbon powder mixer

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ribbon mixer (2)

Ribbon Powder Mixer Manufacturer

Ribbon powder mixers are among the most versatile, cost-effective, and widely used mixers in all process sectors for combining various powders with liquid, powder with granules, and dry solids. It’s built with transmission components, twin ribbon agitators, and a U-shaped chamber.

We have Paddle mixer and V mixer.

Ribbon Powder Mixer Types

ribbon mixer (2)
Its horizontal U-shaped design and whirling agitator composed of various components.
double ribbon mixer (2)
It consists of a single horizontal U-shaped mixing tank and two groups of mixing ribbons: outer ribbon and inner ribbon.
ribbon blender
It is intended to keep the mixing material warm or cool by acting as a double jacket's cooling and heating functions.
small ribbon mixer
When placed on the feet, the load cell can verify weight. To meet your specific mixing requirements, the weight accuracy can be adjusted.
small ribbon blender
Made up of three parts: a pump, nozzles, and a hopper. This system in a mixer can combine a small amount of liquid with powdered materials.
12000L mixer
This large model mixer has a capacity of 12,000 liters and can be more easily accessible with a working platform with steps.

What's the Function?

For perfectly balanced ingredient mixing, a ribbon powder mixer has a ribbon agitator and a U-shaped chamber. The inner ribbon transports the material from the center to the outside. The material is moved from two sides to the center by the outer ribbon.

It is used in conjunction with the rotational direction to move materials. It allows you to mix in less time while achieving better results.

double ribbon
Spray system

Spraying System

Additional features, such as a spraying system, can be added to the machine. This device is capable of converting liquid to powder.

The spraying system consists of a hopper, nozzle, and pump. Powdered ingredients are simple to combine with the appropriate amount of liquid.

Jacket System

Customers can order optional features such as a heating and cooling jacket system. A dual jacket for cooling and heating is available.

It is constructed of both cool and hot materials. Water is typically used to cool it, and steam or electricity is used to heat it.

Jacket system
Model TDPM 100 TDPM 200 TDPM 300 TDPM 500 TDPM 1000 TDPM 1500 TDPM 2000 TDPM 3000 TDPM 5000 TDPM 10000
Capacity(L) 100 200 300 500 1000 1500 2000 3000 5000 10000
Volume(L) 140 280 420 710 1420 1800 2600 3800 7100 14000
Loading rate 40%-70%
Length(mm) 1050 1370 1550 1773 2394 2715 3080 3744 4000 5515
Width(mm) 700 834 970 1100 1320 1397 1625 1330 1500 1768
Height(mm) 1440 1647 1655 1855 2187 2313 2453 2718 1750 2400
Weight(kg) 180 250 350 500 700 1000 1300 1600 2100 2700
Total Power (KW) 3 4 5.5 7.5 11 15 18.5 22 45 75

FAQ

1. How Long Do the Ingredients Mix?

 It takes 5–10 minutes to be effective in mixing, even less within 3 minutes. Dry and solid ingredients are a simple process that can easily be blended and can handle the bulk density of ingredients and give the right size of result.

2. What Are the Qualities?

Here are the qualities:

-Discharge sealing has no dead angles when discharging.

-Full welding is so important for food and pharmaceutical machines. Powder is easy to hide in gaps, which may pollute fresh powder if residual powder goes bad. But full-welding and polishing can ensure no gap between hardware connections, which can show machine quality and usage experience.

-Easy to clean when cleaning. It is safe to clean, less hassle and less time-consuming.

-Charging or feeding powder material to the ribbon type mixer can ensure convenience and satisfaction.

-Easy to operate and guarantees safe operation

3.Why is it Called a Ribbon Powder Mixer?

It is called a “ribbon powder mixer” because this stainless-steel ribbon mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. An agitator is made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. All connection parts are fully welded. There is no dead angle when the mixture is generated by all the 304 stainless steel ribbon powder mixer materials, and it is easy to clean and easy to use.

4. What Materials Are Used?

Ribbon powder mixer materials are made of:

  • Stainless steel 304 materials can also be made of 316 and 316 L stainless steel. It depends on the customer’s requirements.
  • Inside the tank is a complete mirror polished as well as the ribbon and shaft.
  • All parts of the ribbon type mixer are fully welded.
  • You can guarantee that it has obtained a good quality standard.

5. Why is it Effective for Many Industries?

It is commonly used for dry solid blending and liquid materials and is used in the following applications:

Pharmaceutical industry: mixing prior to powders and granules.

chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.

The food processing industry: cereals, coffee mixes, dairy powders, milk powder, and many more.

Construction industry: steel preblends and etc.

Plastics industry: mixing of masterbatches, mixing of pellets, plastic powders, and many more.

Polymers and other industries.

Many industries are now using ribbon powder mixer.

6. Why Does It Have the Capacity to Mix Materials?

 It has the capacity to mix materials because it has a ribbon agitator made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times.

7. What are The Main Differences Between a Ribbon Mixer and Other Mixer Machines?

The ribbon powder mixer is effective for mixing powders, powder with liquid, and powder with granules, and even the smallest quantity of ingredient can be blended efficiently in large volumes.

Other mixer machines:

 The V-mixer is a versatile and effective mixing machine for homogeneously combining dry materials. The V Mixer is suitable for powder, granule-type materials, etc. The amount of material put into the v mixer has an impact on its efficiency. The v mixer recommended fill-up volume is 40% to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture.

 Paddle mixer is applicable for mixing powder and powder, granular and powder, granule and granule, or adding a small amount of liquid. If the mix consists of materials with very different densities, it is easy to break, and will melt or get sticky when the temperature is higher.

8. How Long Does It Take to Ship?

It takes 7–10 days to produce a standard model. If you want to customize, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.

9.Why is it Effective for Mixing Powder and Granular?

It has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with the rotating direction when moving the materials. It gives a short time for mixing while providing a better mixing effect.

10.What is The Principle?

It has an agitator and a U-shaped chamber for highly- balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitator. This stainless-steel ribbon powder mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. A ribbon powder mixer agitator is made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. All connection parts of the ribbon type mixers are fully welded. No dead angle when mixture is generated by all 304 stainless steel ribbon powder mixer materials, and it is easy to clean and easy to use.

11.How to Confirm If the Machine Material is SS304 or SS316? 

304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.

 

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