Ribbon Type Mixer Manufacturer
Ribbon-type mixers are one of the most versatile, cost-effective, and widely used in all process sectors to combine various powders with liquid, powder with granule, and dry solids mixers. Transmission components, twin ribbon agitators, and a U-shaped chamber construct it.
Ribbon Type Mixers
A ribbon type mixer features a ribbon agitator and a U-shaped chamber for perfectly balanced ingredient mixing. The inner ribbon moves the material from the middle to the outer. The outer ribbon moves the material from two sides to the center.
It is paired with the rotational direction for moving the materials. It enables you to mix in less time while producing superior results.
The machine can be customized with additional features such as a spraying system. This device can convert liquid into powder. A hopper, nozzle, and pump compose the spraying system.
It is easy to combine powdered materials with the proper amount of liquid. It can be customized according to your specification.
Customers can order extras like a heating and cooling jacket system. A double jacket for cooling and heating is offered. It is made up of both cool and hot materials.
It is typically cooled by water and heated by steam or electricity and can be customized according to your demands.
|Model||TDPM 100||TDPM 200||TDPM 300||TDPM 500||TDPM 1000||TDPM 1500||TDPM 2000||TDPM 3000||TDPM 5000||TDPM 10000|
|Total Power (KW)||3||4||5.5||7.5||11||15||18.5||22||45||75|
1.Why is it Called a Ribbon Mixer?
It is called a “ribbon mixer” because this stainless steel ribbon type mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. An agitator is made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. All connection parts are fully welded. There is no dead angle when the mixture is generated by all the 304 stainless steel ribbon type mixer materials, and it is easy to clean and easy to use.
2. What Materials Are Used ?
Ribbon type mixer materials are made of:
- Stainless steel 304 materials can also be made of 316 and 316 L stainless steel. It depends on the customer’s requirements.
- Inside the tank is a complete mirror polished as well as the ribbon and shaft.
- All parts of the ribbon type mixer are fully welded.
- You can guarantee that it has obtained a good quality standard.
3. Why is it Effective for Many Industries?
It is commonly used for dry solid blending and liquid materials and is used in the following applications:
Pharmaceutical industry: mixing prior to powders and granules.
chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.
The food processing industry: cereals, coffee mixes, dairy powders, milk powder, and many more.
Construction industry: steel preblends and etc.
Plastics industry : mixing of masterbatches, mixing of pellets, plastic powders, and many more.
Polymers and other industries.
Many industries are now using ribbon type mixer .
4. Why Does It Have the Capacity to Mix Materials?
It has the capacity to mix materials because it has a ribbon agitator made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times.
5. What are The Main Differences Between a Ribbon Type Mixer and Other Mixer Machines?
The ribbon type mixer is effective for mixing powders, powder with liquid, and powder with granules, and even the smallest quantity of ingredient can be blended efficiently in large volumes.
Other mixer machines:
The V-mixer is a versatile and effective mixing machine for homogeneously combining dry materials. The V Mixer is suitable for powder, granule-type materials, etc. The amount of material put into the v mixer has an impact on its efficiency. The v mixer recommended fill-up volume is 40% to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture.
Paddle mixer is applicable for mixing powder and powder, granular and powder, granule and granule, or adding a small amount of liquid. If the mix consists of materials with very different densities, it is easy to break, and will melt or get sticky when the temperature is higher.
6. How Long Do the Ingredients Mix?
It takes 5–10 minutes to be effective in mixing, even less within 3 minutes. Dry and solid ingredients are a simple process that can easily be blended and can handle the bulk density of ingredients and give the right size of result.
7. What Are The Qualities ?
Here are the qualities:
-Discharge sealing has no dead angles when discharging.
-Full welding is so important for food and pharmaceutical machines. Powder is easy to hide in gaps, which may pollute fresh powder if residual powder goes bad. But full-welding and polishing can ensure no gap between hardware connections, which can show machine quality and usage experience.
-Easy to clean when cleaning. It is safe to clean, less hassle and less time-consuming.
-Charging or feeding powder material to the ribbon type mixer can ensure convenience and satisfaction.
-Easy to operate and guarantees safe operation
8. How Long Does It Take To Ship?
It takes 7–10 days to produce a standard model. If you want to customize, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.
9.Why is it Effective for Mixing Powder and Granular?
It has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with the rotating direction when moving the materials. It gives a short time for mixing while providing a better mixing effect.
10.What is The Principle ?
It has an agitator and a U-shaped chamber for highly- balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitator. This stainless steel ribbon type mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. A ribbon type mixer agitator is made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. All connection parts of the ribbon type mixers are fully welded. No dead angle when mixture is generated by all 304 stainless steel ribbon type mixer materials and it is easy to clean and easy to use.
11.How to Confirm If the Machine Material is SS304 or SS316?
304 stainless steel is a multipurpose stainless steel that has a higher rust resistance than stainless steels in the 200 series. It is also better to have a high temperature resistance. The corrosion resistance of 304 stainless steel is outstanding, as is the resistance to intergranular corrosion. While 316 stainless steel the corrosion resistance and high temperature strength of 316 stainless steel have greatly improved. It has a high temperature resistance of 1200-1300 degrees and can be used in harsh environments.