Shanghai Top’s group developed two types of small ribbon blenders: single-ribbon blenders and double-ribbon blenders. It contains a ribbon agitator and a U-shaped chamber to ensure that the product is evenly blended. An inner ribbon that transfers material from two sides to the center and an outer ribbon that moves material from the center to the outside.
The two ribbons are linked in a rotating direction when moving the materials. With the small ribbon blender, you can blend in less time while still producing a satisfactory result.We have horizontal ribbon blender ,paddle and V mixer.
Shanghai Tops Group Small Ribbon Blender Machine Types
Small Ribbon Blender Function
The small ribbon blender has a ribbon agitator and a U-shaped chamber that allows for finely balanced ingredient blending. The material is moved from the middle to the outside by the inner ribbon. The material is moved from two sides to the center by the outer ribbon.
A small ribbon blender allows you to mix in less time while still getting an excellent result.
Small Ribbon Blender With Spraying System
Additional features, such as a spraying system, can be added to the small ribbon blender. With this equipment, liquid can be blended into a powder. The spraying system consists of a hopper, nozzle, and pump. Combining powdered ingredients with a suitable amount of liquid is achievable.
Tops group can customize to your exact requirements.
Small Ribbon Blender With Jacket System
Customers can request additional features for the small ribbon blender, such as a heating and cooling jacket system. A double jacket is included for both cooling and heating. It consists of a mixture of cool and hot materials.
It’s usually cooled with water and heated with steam or electricity.
Tops group has expertise in the areas of designing, manufacturing, developing, and servicing a complete line of machines for various types of powder and granular materials, particularly in the food industry, agriculture industry, chemical industry, pharmaceutical industry, plastic industry, construction industry, and many other industries.
Process of Skilled Welding
Each machine’s parts are thoroughly welded together by skilled welders. They used their academic knowledge and skills to accomplish tasks, procedures, and methods. As an outcome, the welded machine is more precise and cleaner.
They offer a consistent and high-quality service. The machine looks cleaner, prevents product contamination, and keeps the product from deteriorating. All of our machines are guaranteed to be completely welded and polished.
CE CSA UL Patent Technology And Certifications
We have CE certificates for all of our products, indicating that Top’s group products fulfill safety regulations. We also have CSA and UL certificates, indicating that our products have been thoroughly checked and approved to meet industry standards. You can guarantee that our products are manufactured to the highest safety standards.
Small Ribbon Blender Process Videos
The small ribbon blender is a horizontal U-shaped design that is suitable for blending powders, powder with liquid, and powder with granules, and it can blend even the tiniest amount of ingredients into large volumes. Construction, agricultural chemicals, food, plastics, pharmaceuticals, and other industries can all benefit from a small ribbon blender. For a more effective process result, a small ribbon blender provides a thorough and uniform mixing effect.
Detailed Introduction of Tops Group Small Ribbon Blender
Other Related Machines
1.What Industries Are Mostly Using Small Ribbon Blenders?
It is commonly used for dry solid blending and liquid materials and is used in the following applications:
Pharmaceutical industry: mixing prior to powders and granules.
chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.
The food processing industry: cereals, coffee mixes, dairy powders, milk powder, and many more.
Construction industry: steel preblends and etc.
Plastics industry : mixing of masterbatches, mixing of pellets, plastic powders, and many more.
Polymers and other industries.
Many industries are now using small ribbon blenders.
2.What are The Main Differences Between a Small Ribbon Blender and Other Blender Machines?
The small ribbon blender is effective for mixing powders, powder with liquid, and powder with granules, and even the smallest quantity of ingredient can be blended efficiently in large volumes.
Other blender machines:
The V-blender is a versatile and effective mixing machine for homogeneously combining dry materials. The V blender is suitable for powder, granule-type materials, etc. The amount of material put into the v blender has an impact on its efficiency. The v blender recommended fill-up volume is 40% to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture.
Paddle blender is applicable for mixing powder and powder, granular and powder, granule and granule, or adding a small amount of liquid. If the mix consists of materials with very different densities, it is easy to break, and will melt or get sticky when the temperature is higher.
3.Why is it Effective for Blending Powder and Granular?
It has a ribbon agitator and a U-shaped chamber for highly balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitators. The inner ribbon moves the material from the center to the outside, while the outer ribbon moves the material from two sides to the center, and it is combined with the rotating direction when moving the materials. A small ribbon blender gives a short time for mixing while providing a better mixing effect.
4. What Are The Qualities of The Machine?
Here are the qualities of the small ribbon blender:
-Discharge sealing has no dead angles when discharging.
-Full welding is so important for food and pharmaceutical machines. Powder is easy to hide in gaps, which may pollute fresh powder if residual powder goes bad. But full-welding and polishing can ensure no gap between hardware connections, which can show machine quality and usage experience.
-Easy to clean when cleaning the small ribbon blender. It is safe to clean, less hassle and less time-consuming.
-Charging or feeding powder material to the small ribbon blender can ensure convenience and satisfaction.
-Easy to operate and guarantees safe operation
5. How Long Does It Take To Ship The Machine?
It takes 7–10 days to produce a standard model. If you want to customize your small ribbon blender, your machine can be done in 30–45 days. Shipped by air, it takes 7–10 days. Shipping by sea takes 10–60 days. It depends on your location.
6. What Materials Are Used for The Machine?
Small ribbon blender materials are made of:
- Stainless steel 304 materials can also be made of 316 and 316 L stainless steel. It depends on the customer’s requirements.
- Inside the tank of the small ribbon blender is a complete mirror polished as well as the ribbon and shaft.
- All parts of the small ribbon blender are fully welded.
- You can guarantee that the small ribbon blender has obtained a good quality standard.
7. Why Does The Small Ribbon Blender Have The Capacity To Mix Materials?
The small ribbon blender has the capacity to mix materials because it has a ribbon agitator made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times.
8. How Long Do The Ingredients Mix?
It takes 5–10 minutes to be effective in mixing, even less within 3 minutes. Dry and solid ingredients are a simple process that can easily be blended by the small ribbon blender and can handle the bulk density of ingredients and give the right size of result.
9. Does Small Ribbon Blender Need After Sale Service?
The small ribbon blender has a simple structure , the critical technology points are shaft sealing and discharge sealing. If these are well designed by the manufacturer, the blender almost doesn’t need after sale service.
10.Why is it Called a Small Ribbon Blender?
It is called a “small ribbon blender” because this stainless steel ribbon blender mixer is made up of transmission parts, twin ribbon agitators, and a U-shaped chamber. A small ribbon blender agitator is made up of an inner and outer helical agitator. The outer ribbon moves materials one way, while the inner ribbon moves materials the other way. The ribbons rotate approximately to move the materials both radially and laterally to ensure the blends in short cycle times. All connection parts of the small ribbon blender are fully welded. There is no dead angle when the mixture is generated by all the 304 stainless steel small ribbon blender materials, and it is easy to clean and easy to use.
11. How Many Liters of Capacity Are Available In The Market?
The small ribbon blender has different capacities in liters, such as 100L, 200L, 300L, 500L, 1000L, 1500L, 2000L, 3000L, 5000L, and 10000L. Above 10,000 liters, can be customized.
12. Why Is The Mixing Time Too Fast Compared to Other Machines?
The mixing time is too fast compared to others because the small ribbon blender has an additional function of speed adjustment, which can be customized by installing a frequency converter, and it can be adjusted to a higher speed.
13.What are The Advantages of the Small Ribbon Blender?
- It is a multifunctional mixing machine with a steady operation, consistent quality, low noise, long life, simple installation and maintenance.
- Discharge sealing has no dead angles when discharging.
- Fully welding is so important for food and pharmaceutical machines. Powder is easy to hide in gaps, which may pollute fresh powder if residual powder goes bad. But full-welding and polish can make no gap between hardware connections, which can show machine quality and usage experience.
- It has a safety switch, grid and wheels for safety use.
- Easy to clean when cleaning the small ribbon blender. It is safe to clean, less hassle and less time consuming.
- It gives you less time during mixing. The small ribbon blender can be set from 1 to 15 minutes.
- Charging or feeding powder material to the small ribbon blender can ensure convenience and satisfaction.
- Easy to operate and guarantee safe operation.