Shanghai Tops Group is a professional packaging machine supplier that specializes in the fields of designing, manufacturing, supporting, and servicing a complete line of machinery for different types of liquid, powder, and granular products. We have now developed a new and unique design of mixing blender that comes with a glass door and is called the V Blender. It is used by the production of the agriculture industry, chemical industry, food industry, and pharmaceutical fields, etc.
Shanghai Tops Group V Blender Machine Types
The 100-liter volume capacity of the V blender is the smallest model of the machine type of the V blender. There is 50% useful capacity, and the inner and outer surfaces of the mixing tank are fully welded and polished. There is no dead angle, and it is simple to clean.
How Does a V Blender Work?
A V blender uses two symmetric cylinders to create an exact mixture. It will cause the materials to congregate and scatter constantly. The product in the two cylinders moves into the central common area with each turn of the blender.
This process is done continually. The materials in the chamber will be fully mixed. And the mixing procedure is mild. It takes 5–15 minutes to mix two or more powdered or granular materials evenly.
Intensifier Bar for V Blender Mix with Powder
The inside of the V blender tank has a removable (optional) intensifier bar. It helps to increase the mixing efficiency of a powder material. Charging or feeding powder material to the V blender, we can ensure convenience and satisfaction with using the V blender.
The inside of the V blender tank is fully welded and polished. It is easy and safe to clean; there is no dead angle in discharging.
All of our equipment holds CE certificates, demonstrating that products fulfill the safety regulations. All Top’s Group products have been properly evaluated and are in compliance with all protection, health, and environmental guidelines and procedures. You can guarantee that our products are fit to ensure absolute protection.
These certifications prove that our products have been carefully visually inspected to correspond with regulatory requirements. It has been checked and verified to fulfill specific functional and security standards.
Detailed Introduction of Tops Group V Blender
|Effective Loading Rate||40%-60%||40%-60%|
|Stirrer Motor Power||0.55kw||0.75kw|
|Tank Rotate Speed||0-16 r/min||0-16 r/min|
|Stirrer Rotate Speed||50r/min||50r/min|
1.Why Can’t V Blender Mix All Products?
Not all products are suitable for the V-blender, which is suitable only for mixing homogeneously combining dry materials. The V blender is suitable for powder type materials, etc. It is commonly used in dry solid blending materials and is commonly used in the following applications:
-Pharmaceuticals: mixing prior to powder.
-Chemicals: metallic powder mixtures, pesticides, herbicides, and many more.
-Food processing: cereals, coffee mixes, dairy powders, milk powder, and many more.
-Construction: steel preblends, etc.
-Plastics: mixing of masterbatches, mixing of pellets, plastic powders, and many mor
2.What is the Function of a V-shaped Design?
A V blender consists of two cylinders formed into a V-shape. It has two openings on top of the “V” shaped tank that enables the V blender to conveniently discharge the materials at the end of the mixing process. An intensifier bar can be added to the V blender, which can help in mixing and breaking up materials. The “V” shaped design allows the materials to move around freely, resulting in a good mixture. With a uniformity of more than 99%, this means that the product in the two cylinders moves into the central common area with each turn of the V blender, and this process is done continually.
3.What Are the Primary Materials Used in the Construction of a V Blender?
-All materials of the V blender are stainless steel 304.
-Can also be made of stainless steel 316 depending on customers’ requirements.
-Internal finish parts are fully welded and brightly polished.
-External finish parts are fully welded and brightly polished.
4.What is the Best Way to Fill Products in a V Blender?
The amount of material put into the v-blender has an impact on its efficiency. If the amount of material in the v blender is increased to 50% of the total volume, it requires working by batch in filling material inside the tank and the time required for homogeneous mixing might be doubled. It is recommended that the fill-up volume be 40 to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture. With a uniformity of more than 99%, this means that the product in the two cylinders moves into the central common area with each turn of the V blender, and this process is done continually.
5.What Industries Make the Most Use of the V Blender?
A V blender is commonly used in dry solid blending materials and is commonly used in the following applications:
Pharmaceutical industry: mixing prior to powders.
chemical industry: metallic powder mixtures, pesticides, herbicides, and many more.
The food processing industry includes cereals, coffee mixes, dairy powders, milk powder, and many more.
construction industry: steel preblends, etc.
plastic industry: mixing of masterbatches, mixing of pellets, plastic powders, and many more.
6. How Long Is the Shipping of a V Blender?
Most of the time, it takes 7–10 days to produce a standard model. For a customized V blender, your machine can be done in 30–45 days. However, a V blender shipped by air takes 7–10 days. The V blender shipped by sea takes 10–60 days. It always depends on the location and distance.
7.How Do I Select the Best V Blender?
In choosing the best V blender, you need to consider the following:
-Choose a suitable model of a V blender. When it comes to decision-making in choosing between what model you want to use for your product or material, you need to consider the total effective mixing volume and total volume. You need to base your decision on choosing a V blender on your product or material density and batch weight. For example, most of your products that will be used in filling the V blender are 50 kg of flour per batch, whose density is 50 L. So the best choice will be a 100-liter capacity model of a V blender, because the V blender’s recommended fill-up volume is 40 to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture.
-Choose a high-quality V blender when it comes to quality. You need to consider a high-quality V blender, and here are some of the qualities you need to consider in choosing the best V blender for your product:
-Discharge sealing has no dead angles when discharging.
-Fully welding and polishing can ensure no gap between hardware connections, which can show machine quality and usage experience.
-Easy and safe to clean when cleaning the V blender. It’s less hassle and less time-consuming.
-Charging or feeding powdered material to the V blender can ensure your convenience and satisfaction.
– The V blender feeding inlet has a movable cover, which makes it easy to operate and gives good performance.
8.How Long Does It Take to Mix Materials in a V Blender?
It takes 5–15 minutes to mix two or more powders or granular materials evenly. It is more than 99% mixing uniformity. But if the amount of material or product in the V blender is increased to 50% of the total volume of 100L, 200L or 500L, depending on customer requirements, it requires work by batch in putting material inside the V blender, and the time required for homogeneous mixing might be doubled.
9.Can The V Blender Mix Granular Types of Materials?
The V Blender is suitable for mixing powder types of materials and is commonly used in the food industry, pharmaceutical industry, and many more. It is recommended that the fill-up volume be 40 to 60% of the overall mixing volume. For this, the materials inside the machine can move freely and result in a good mixture. With a uniformity of more than 99%, the result is homogenous.
10.How to Make Sure That the Quality of the V Blender is Good Quality?
The good qualities of a V blender are:
- The V Blender’s internal and external surfaces are fully welded and polished.
- The V Blender mixing machine has safety features.
- The V Blender material is made by a trusted brand. The material is rust and corrosion resistant.
- No dead angle when mixing.
- long-lasting service life.
- Safe to operate